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US 10,668,566 B2Granted
Fabrication of high-entropy alloy wire and multi-principal element alloy wire
AssigneeH.C. Starck GmbH
InventorsDavid B. Smathers, Patrick Hogan, Michael Thomas Stawovy, Maria B. Winnicka, Gary A. Rozak
Life of this patent
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Abstract
In various embodiments, metallic wires are fabricated by combining one or more powders of substantially spherical metal particles with one or more powders of non-spherical particles within one or more optional metallic tubes. The metal elements within the powders (and the one or more tubes, if present) collectively define a high entropy alloy of five or more metallic elements or a multi-principal element alloy of four or more metallic elements.
Claims18
A method of fabricating a metallic wire, the method comprising:
- combining, to form at least a portion of a preform, (i) one or more first metal powders each comprising a plurality of substantially spherical particles, and (ii) one or more second metal powders each comprising a plurality of non-spherical particles, the one or more second metal powders being mixed with the one or more first metal powders such that a composition of the preform is substantially homogeneous along a length of the preform;
- and
- reducing a diameter of the preform via one or more mechanical deformation processes, thereby forming a metallic wire,
- wherein (i) the metallic wire comprises a high-entropy alloy comprising five or more metallic elements or a multi-principal element alloy comprising four or more metallic elements, (ii) each first metal powder comprises at least one of the metallic elements, (iii) each second metal powder comprises at least one of the metallic elements, (iv) the substantially spherical particles are spherical to within ±10% in any direction such that an eccentricity in any direction does not exceed 10%, and (v) the non-spherical particles (a) are elongated with an aspect ratio of at least 2:1, (b) are acicular, (c) have at least one flat surface, (d) are flakes, (e) have at least one corner or vertex, or (f) are polyhedral.
1 more element
Dependencies are inferred from the claim text.