Method of producing polyarylene sulfide
AssigneeKureha Corporation
InventorsAkihiro Konno, Ken-Ichi Takaki, Haruki Mokudai, Hiroyuki Sato
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Abstract
The present invention is to provide a method that can produce polyarylene sulfide having a high viscosity at a high yield. The method of producing polyarylene sulfide according to an embodiment of the present invention includes: a preparation step of preparing a mixture containing an organic amide solvent, a sulfur source, a dihalo aromatic compound, and an alkali metal hydroxide; a first-stage polymerization step of initiating a polymerization reaction by heating the mixture and producing a prepolymer until a pH of a reaction system reaches a range of 10 to 11; and a second-stage polymerization step of continuing the polymerization reaction.
Claims7
A method of polymerizing a dihalo aromatic compound and a sulfur source to produce polyarylene sulfide, the method comprising:
- preparing a mixture comprising an organic amide solvent, a sulfur source, a dihalo aromatic compound, and an alkali metal hydroxide in an amount that is less than an equimolar amount per 1 mol of the sulfur source, wherein a pH of a mixture is greater than 12.5 and at most 14;
- in a first-stage polymerization, initiating the polymerizing by heating the mixture to a temperature of 170° C. to 270° C. and producing a prepolymer until the pH of the mixture reaches a range of 10 to 11 and the conversion of the dihalo aromatic compound reaches 50% or greater to produce a polymerization mixture;
- in a second-stage polymerization, 1) adding from 0.01 to 0.6 mol of alkali metal hydroxide per 1 mol of the sulfur source to the polymerization mixture and continuing polymerization at a temperature of 245 to 290° C., and 2) adding a phase-separation agent at an amount of 0.01 to 20 mol per 1 kg of organic amide solvent to phase-separate the polymerization mixture into a concentrated polymer phase comprising dissolved polyarylene sulfide and a dilute polymer phase comprising organic amide solvent, wherein the polymerization reaction time of the second-stage polymerization is in the range of from 10 minutes to 72 hours;
- and recovering polyarylene sulfide from the concentrated polymer phase.
Dependencies are inferred from the claim text.