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US 10,647,618 B2Granted
Thermal and environmental barrier coating for ceramic substrates
AssigneeHRL Laboratories, LLC
InventorTobias A. Schaedler
Life of this patent
Estimating the term…
Abstract
A thermal and environmental barrier coating composed of ceramic hollow microspheres sintered together. In one embodiment the microspheres are sintered together with a powder of another material that acts as a binder, or with a powder of a material that may be the same as the material of the hollow microspheres, forming a matrix in which the hollow microspheres are embedded. The hollow microspheres may be composed of a material with a high temperature capability, and with a low coefficient of thermal expansion.
Claims2
An article, comprising:
- a ceramic substrate;
- a thermal barrier coating covering a surface of the ceramic substrate, the thermal barrier coating having:
- a void volume fraction of at least 60% and a major part of the void volume being closed porosity,
- the thermal barrier coating comprising, as a major component, a plurality of hollow particles, the plurality of hollow particles comprising, as a major component, a rare-earth silicate,
- each of the plurality of hollow particles having:
- a maximum interior dimension less than 1 millimeter (mm) and greater than 5 micrometers, and
- a maximum wall thickness less than 1/10 of the maximum interior dimension,
- wherein the plurality of hollow particles are embedded in a matrix and the material of the matrix is selected from the group consisting of:
- rare-earth gallates, hafnium titanates, zirconium titanates, scandium tantalates, and combinations thereof;
- and
- a capping layer covering a portion of a surface of the thermal barrier coating, the capping layer having a porosity less than 10% and a thickness less than 1/10 of the thickness of the thermal barrier coating, and wherein the capping layer comprises the same rare-earth silicate as the plurality of hollow particles, and wherein the same rare-earth silicate is selected from the group consisting of yttrium monosilicate (Y2SiO5), yttrium disilicate (Y2Si2O7), ytterbium monosilicate (Yb2SiO5), ytterbium disilicate (Yb2Si2O7), and scandium disilicate (Sc2Si2O7).
8 more elements
Dependencies are inferred from the claim text.