Method of fabricating a spar for a blade, a method of fabricating a blade, and a blade
AssigneeAirbus Helicopters
InventorsAndre Amari, Jacques Gaffiero
Life of this patent
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Abstract
A method of fabricating a blade spar that includes transversely at least one arrangement. A pressure-side mold and a suction-side mold are defined for each arrangement that is to be fabricated. Each mold includes at least one removable slide and a base. Each slide is then removed from a mold and the tape segments of a hank are laid by a fiber-placement method on each mold. Each mold is closed by putting the slides into place on the mold. During a finalizing step, the molds are juxtaposed and the spar is heated.
Claims24
A method of fabricating a spar of a blade from tapes of composite materials, the spar comprising transversely at least one arrangement, each arrangement suitable for being disposed about a root axis, the method comprising the following steps:
- during a preparation step, defining a pressure-side mold and a suction-side mold for each arrangement that is to be fabricated, each mold comprising a base extending longitudinally in the span direction of the spar and defining a laying surface that includes:
- a root zone having a root wall, the root wall forming two flanks;
- a connection zone presenting two sloping connection walls extending away from each other at a first angle and connected respectively to the two flanks;
- and
- a running zone presenting two running walls respectively extending the two connection walls;
- during a fabrication step, for each arrangement being subdivided into a pressure-side subassembly and a suction-side subassembly, each subassembly having a respective hank, each hank comprising a plurality of tape segments stacked on one another, each mold having at least one lateral removable slide defining the mold transversely by extending vertically from the base, and/or at least one longitudinal removable slide defining the mold longitudinally by extending vertically from the base:
- removing each slide from each mold;
- fabricating the pressure-side subassembly and the suction-side subassembly of an arrangement respectively on the pressure-side mold and on the suction-side mold corresponding to the arrangement, each subassembly being fabricated by stacking tape segments on the corresponding mold by a method of placing fibers with the help of a placement head, the placement head laying the segment on the laying surface of the mold;
- and
- closing each mold by putting each slide of the mold into place, and juxtaposing the molds in order to form a closed enclosure in which the subassemblies are to be found;
- and
- during a finalizing step, heating the spar within the juxtaposed molds.
A blade having at least one spar, each spar including an arrangement suitable for being disposed about a fastener bushing, each arrangement comprising a pressure-side subassembly and a suction-side subassembly, each arrangement extending spanwise to comprise in succession a root zone at the fastener bushing, a connection zone, and then a running zone, wherein a cross-section of each arrangement in the connection zone is substantially X-shaped, the pressure-side subassembly having a substantially upside-down V-shape and the suction-side subassembly having a substantially rightway-up V-shape in the connection zone.
A blade having a spar including a first arrangement suitable for being disposed about a fastener bushing, the first arrangement comprising a pressure-side subassembly and a suction-side subassembly, the first arrangement extending spanwise to comprise a root zone at the fastener bushing, a running zone, and a connection zone extending between and connecting the root zone and the running zone, the connection zone having a substantially X-shaped cross-section, the pressure-side subassembly having a shape having at least a portion of an upside-down V and the suction-side subassembly having a shape having at least a portion of a substantially rightway-up V in the connection section.
Dependencies are inferred from the claim text.