Calcium carbonate for rotogravure printing medium
AssigneeOmya International AG
InventorsJan Philipp Weihs, Patrick A. C. Gane, Johannes Kritzinger, Tazio Fornera, Ola Lindstrøm, Alain Cremaschi, Wolfgang Höpfl, Rolf Endre Orten
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Abstract
The present invention relates to the field of rotogravure printing, and more specifically to a rotogravure printing medium, a coating composition for rotogravure printing media, a method for producing such a rotogravure printing medium and an use of the rotogravure printing medium in a printing application, preferably in rotogravure printing using electrostatic assist (ESA).
Claims33
A rotogravure printing medium comprising:
- a) a substrate having a first side and a reverse side, and
- b) a coating layer being in contact with at least the first side of the substrate, wherein the coating layer consists of:
- i) >50.0 to 100.0 parts by weight of at least one natural source of calcium carbonate comprising particles consisting of calcium carbonate in an amount of >50.0 wt %, based on the total dry weight of the natural source of calcium carbonate, the at least one natural source of calcium carbonate comprises particles having a BET specific surface area of from 4.0 to 12.0 m2/g, measured by the BET nitrogen method, wherein the at least one natural source of calcium carbonate is in the form of crumbles comprising dolomite and/or at least one natural ground calcium carbonate (NGCC),
- ii) 0.0 to <50.0 parts by weight of at least one further pigment suitable for papermaking,
- iii) 3.0 to 6.0 parts by weight of at least one synthetic binder,
- iv) 0.1 to 0.5 parts by weight of at least one stearate salt,
- v) optionally 1.0 to 1.5 parts by weight of at least one polysaccharide,
- vi) optionally 0.1 to 0.5 parts by weight of at least one thickener, and
- vii) optionally 0.2 to 3.0 parts by weight of at least one dispersing agent,
- wherein the sum of the at least one natural source of calcium carbonate and the at least one further pigment in the coating layer is 100.0 parts by weight;
- wherein the crumbles are a material being composed of a plurality of particles comprising the at least one source of calcium carbonate and moisture, said crumbles obtained by a process comprising the following steps:
- a) providing at least one calcium carbonate-containing material in the form of an aqueous slurry having solids content in the range from 5.0 to 45.0 wt.-%, based on the total weight of the slurry,
- b) wet grinding the at least one calcium carbonate-containing material of step a) to obtain an aqueous slurry of at least one wet-ground calcium carbonate containing material, wherein the particles of the at least one wet-ground calcium carbonate-containing material have a
- i) weight particle size d75 of 0.7 to 3.0 μm,
- ii) weight median particle size d50 of 0.5 to 2.0 μm,
- iii) weight particle size d25 of 0.1 to 1.0 μm, as measured according to the sedimentation method, and
- iv) a BET specific surface area of from 4.0 to 12.0 m2/g, measured by the measured by nitrogen gas adsorption using the BET isotherm (ISO 9277:2010), and
- c) mechanical dewatering of the aqueous slurry of step b) to obtain crumbles comprising the at least one calcium carbonate-containing material having solids content of 78.0 wt.-% to 90.0 wt.-%, based on the total weight of the crumbles.
A coating composition for a rotogravure printing medium, the composition consisting of:
- a) >50.0 to 100.0 parts by weight of at least one natural source of calcium carbonate comprising particles consisting of calcium carbonate in an amount of >50.0 wt %, based on the total dry weight of the natural source of calcium carbonate, the at least one natural source of calcium carbonate comprises particles having a BET specific surface area of from 4.0 to 12.0 m2/g, measured by the BET nitrogen method, wherein the at least one natural source of calcium carbonate is in the form of crumbles comprising dolomite and/or at least one natural ground calcium carbonate (NGCC),
- b) 0.0 to <50.0 parts by weight of at least one further pigment suitable for papermaking,
- c) 3.0 to 6.0 parts by weight of at least one synthetic binder,
- d) 0.1 to 0.5 parts by weight of at least one stearate salt,
- e) at least one aqueous solvent,
- f) optionally 1.0 to 1.5 parts by weight of at least one polysaccharide,
- g) optionally 0.1 to 0.5 parts by weight of at least one thickener,
- h) optionally 0.2 to 3.0 parts by weight of at least one dispersing agent, wherein the sum of the at least one natural source of calcium carbonate and the at least one further pigment in the coating composition is 100.0 parts by weight, and
- i) at least one further pigment in the coating layer is 100.0 parts by weight;
- wherein the crumbles are a material being composed of a plurality of particles comprising the at least one source of calcium carbonate and moisture, said crumbles obtained by a process comprising the following steps:
- a) providing at least one calcium carbonate-containing material in the form of an aqueous slurry having solids content in the range from 5.0 to 45.0 wt.-%, based on the total weight of the slurry,
- b) wet grinding the at least one calcium carbonate-containing material of step a) to obtain an aqueous slurry of at least one wet-ground calcium carbonate containing material, wherein the particles of the at least one wet-ground calcium carbonate-containing material have a
- i) weight particle size d75 of 0.7 to 3.0 μm,
- ii) weight median particle size d50 of 0.5 to 2.0 μm,
- iii) weight particle size d25 of 0.1 to 1.0 μm, as measured according to the sedimentation method, and
- iv) a BET specific surface area of from 4.0 to 12.0 m2/g, measured by the measured by nitrogen gas adsorption using the BET isotherm (ISO 9277:2010),
- c) mechanical dewatering of the aqueous slurry of step b) to obtain crumbles comprising the at least one calcium carbonate-containing material having solids content of 78.0 wt.-% to 90.0 wt.-%, based on the total weight of the crumbles.
Dependencies are inferred from the claim text.