Advanced high temperature environmental barrier coating for SiC/SiC ceramic matrix composites
AssigneeThe United States of America as represented by the Administrator of the National Aeronautics and Space Administration
InventorsDongming Zhu, Janet B. Hurst
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Abstract
Advanced environmental barrier coating bond coat systems with higher temperature capabilities and environmental resistance are disclosed. These bond coat systems can be applied to ceramic substrates such as SiC/SiC ceramic matrix composite substrates, and can provide protection from extreme temperature, mechanical loading and environmental conditions, such as in high temperature gas turbines. Example bond coat systems can include either an advanced silicon/silicide component, an oxide/silicate component, or a combination thereof.
Claims11
An environmental barrier coating system disposed on a substrate, the coating system comprising:
- a bond coat layer disposed on the substrate, the bond coat layer comprising a rare earth (RE) silicon component and a silicate oxide component, wherein:
- the rare earth (RE) silicon component is selected from:
- a RE silicon alloy,
- a RE silicide,
- a RE doped refractory transition metal silicide,
- a RE and aluminum doped palladium, iridium, or platinum silicide,
- a RE tantalum-, titanium-, chromium-, molybdenum-, niobium-, aluminum-, silicon, carbon, boron, nitride compounds with silicon,
- one of Tix(AlCrTa)ySi—CN, Tix(AlCrTa)ySi—BN, Ti2CrTa(Si)—N, ZrTaSi—N, HfTaSiCN, and Ta2AlSi—CN, and
- a combination of two or more thereof,
- the silicate oxide component is doped or alloyed with ZrO2 or HfO2, wherein the silicate oxide component is selected from a RE mono-silicate, a RE di-silicate, or a combination thereof;
- a first environmental barrier coating (EBC) disposed on the bond coat layer, wherein the first EBC comprises a rare earth aluminosilicate compound or composite comprising a rare earth silicate composition and an alumina dopant;
- and
- a second EBC disposed on the first EBC, wherein the second EBC possesses a graded columnar structure comprising a HfO2 or ZrO2-based ceramic alloy doped with SiO2 and a RE oxide, wherein a concentration of the SiO2 dopant decreases with distance from the substrate, wherein a concentration of the RE oxide dopant increases with distance from the substrate.
Dependencies are inferred from the claim text.