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US 10,593,981 B2Granted
Heterogeneous ceramic composite SOFC electrolyte
AssigneeBloom Energy Corporation
InventorsDien Nguyen, Ravi Oswal, Tad Armstrong, Emad El Batawi
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Abstract
A solid oxide fuel cell (SOFC) includes a cathode electrode, a solid oxide electrolyte, and an anode electrode. The electrolyte includes yttria stabilized zirconia and scandia stabilized zirconia, such as scandia ceria stabilized zirconia.
Claims7
A method of making a solid oxide fuel cell, comprising:
- mixing yttria stabilized zirconia powder with scandia ceria stabilized zirconia powder to form a powder mixture, wherein:
- the scandia ceria stabilized zirconia comprises 1 molar percent or less ceria, about 6 to about 11 molar percent scandia and a balance comprising zirconia;
- shaping the powder mixture;
- sintering the shaped powder mixture to form an electrolyte;
- forming an anode electrode on a first side of the electrolyte, wherein the electrolyte is thicker than the anode electrode, wherein:
- the anode electrode comprises a first sublayer comprising nickel and samaria doped ceria and a second sublayer comprising a doped ceria containing ceramic phase and a nickel containing phase, wherein the samaria doped ceria comprises about 15 to about 25 molar percent samaria;
- and
- the first sublayer is located between the electrolyte and the second sublayer;
- and
- forming a cathode electrode on a second side of the electrolyte.
7 more elements
A method of making a solid oxide fuel cell, comprising:
- mixing powders to form a powder mixture comprising zirconia, 1 molar percent or less ceria, about 6 to about 11 molar percent scandia;
- shaping the powder mixture;
- sintering the shaped powder mixture to form an electrolyte;
- forming an anode electrode on a first side of the electrolyte, wherein the electrolyte is thicker than the anode electrode, wherein:
- the anode electrode comprises a first sublayer comprising nickel and samaria doped ceria and a second sublayer comprising a doped ceria containing ceramic phase and a nickel containing phase, wherein the samaria doped ceria comprises about 15 to about 25 molar percent samaria;
- and
- the first sublayer is located between the electrolyte and the second sublayer;
- and
- forming a cathode electrode on a second side of the electrolyte.
6 more elements
Dependencies are inferred from the claim text.