Method of inkjet printing onto aligners
AssigneeAlign Technology, Inc.
InventorMichael Christopher Cole
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Abstract
Provided herein are methods of obtaining good photocured-ink adhesion to low surface energy materials. The methods have greatly improved adhesion of photocured ink on low surface energy materials, including those that are subjected to high humidity or wet environments. The methods take into account the glass transition temperature (Tg) of the materials and the onset for the glass transition temperature, including ink applied to an exposed surface of the material at an elevated temperature that is close to the Tg of the material. The ink is allowed to sit briefly or soak, such as for more than 1 second, before the ink is cured. The ink may be photocured. Furthermore, the methods do not require solvents or surface treatment, including plasma or corona treatments, to obtain good ink adhesion.
Claims31
A method of printing ink to a low surface energy material, the method comprising:
- heating the low surface energy material to an elevated temperature, wherein the low surface energy material comprises a glass transition temperature;
- applying a printable ink to an exposed surface of the low surface energy material;
- maintaining the low surface energy material and the printable ink at the elevated temperature for a soak time;
- and
- curing the printable ink.
An orthodontic appliance, the orthodontic appliance comprising:
- a low surface energy material comprising an exposed surface;
- and
- a printable ink embedded into the low surface energy material, the printable ink having a penetration depth of at least 1 μm below the exposed surface.
A system for durably adhering cured printable inks onto an exposed surface of a low surface energy material, the system comprising:
- a printable ink;
- a printer configured to apply the printable ink to the exposed surface;
- a heater configured to heat the low surface energy material;
- and
- a substrate support, the substrate support configured to hold the low surface energy material.
Dependencies are inferred from the claim text.