Removable and re-attachable roof system for modular residential construction
AssigneeModule Design, Inc.
InventorsBrian Gaudio, Hallie Dumont
Life of this patent
Estimating the term…
Abstract
The present disclosure describes a residential dwelling unit designed for vertical expansion by way of a removable and re-attachable roof system. By removing certain components of the original dwelling unit's roof, that same structure can be converted into the floor of a subsequent vertical addition. Specific components that were removed from the original roof are then re-attached on top of the vertical addition.
Claims14
A removable roof assembly for attachment to a roof substructure of a housing unit, wherein the roof substructure comprises a length having a longitudinal dimension and a width having a transverse dimension, wherein the roof substructure comprises a first end positioned at one end of the transverse dimension and a second end at the other end of the transverse dimension, wherein the removable roof assembly comprises:
- a weather barrier comprising:
- a substrate layer;
- an insulation layer having a longitudinal axis and a transverse axis, wherein the insulation layer comprises a first thickness at one end of the transverse axis and a second thickness at the other end of the transverse axis;
- and
- a vapor and air barrier, wherein the substrate layer is removably positionable abutting the roof substructure of the housing unit, wherein the insulation layer is removably positionable abutting the substrate layer, wherein the vapor and air barrier is removably positionable abutting the insulation layer, wherein the transverse axis is substantially parallel to the transverse dimension, and wherein the first thickness is adjacent the first end and the second thickness is adjacent the second end;
- and
- a compression bracket system, wherein the compression bracket system is positioned adjacent the first end of the roof substructure, wherein the compression bracket system extends along the first thickness of the insulation layer, wherein the compression bracket system is configured to releasably attach the removable roof assembly to the roof substructure of the housing unit, and wherein the compression bracket system comprises:
- a batten;
- a metal angle;
- a coping piece;
- a fascia assembly;
- a steel strap;
- and
- a plurality of mechanical fasteners.
A method for vertically expanding a housing unit, comprising a removable roof assembly for attachment to a roof substructure of the housing unit, wherein the roof substructure comprises a length having a longitudinal dimension and a width having a transverse dimension, wherein the roof substructure comprises a first end positioned at one end of the transverse dimension and a second end at the other end of the transverse dimension, wherein the removable roof assembly comprises:
- a weather barrier comprising:
- a substrate layer;
- an insulation layer having a longitudinal axis and a transverse axis, wherein the insulation layer comprises a first thickness at one end of the transverse axis and a second thickness at the other end of the transverse axis;
- and
- a vapor and air barrier, wherein the substrate layer is removably postionable abutting the roof substructure of the housing unit, wherein the insulation layer is removably positionable abutting the substrate layer, wherein the vapor and air barrier is removably positionable abutting the insulation layer, wherein the transverse axis is substantially parallel to the transverse dimension, and wherein the first thickness is adjacent to the second end;
- a compression bracket system, wherein the compression bracket system is positioned adiacent the first end of the roof substructure, wherein the compression bracket system extends along the first thickness of the roof substructure, wherein the compression bracket system is configured to releasably attach the removable roof assembly to the roof substructure of the housing unit;
- a second compression bracket system, wherein the second compression bracket system is positioned adjacent the second end of the roof substructure, wherein the second compression bracket system extends along the second thickness of the insulation layer, and wherein the second compression bracket system is configured to releasably attach the removable roof assembly to the roof substructure of the housing unit;
- and
- a removable vertical circulation panel, wherein the removable vertical circulation panel comprises rafters and sheathing, wherein the removable circulation panel is removably positionable within an opening in the roof substructure, wherein the method comprises:
- releasing the compression bracket system;
- releasing the second compression bracket system;
- removing the removable roof assembly from the roof substructure of the housing unit;
- removing the removable vertical circulation panel;
- installing a staircase in the opening in the roof substructure;
- installing a second story comprising a four-walled housing unit on the roof substructure, wherein the four-walled housing unit comprises a second roof substructure;
- reinstalling the removable roof assembly to the second roof substructure of the second story;
- and
- securing the removable roof assembly to the second story with the compression bracket system and the second compression bracket system.
A removable roof system for modular construction comprising:
- a weather barrier comprising:
- a substrate layer;
- an insulation layer;
- and
- a vapor and air barrier;
- and
- a compression bracket system comprising:
- a batten;
- a metal angle;
- a coping piece;
- a fascia assembly;
- a steel strap;
- and
- mechanical fasteners,
- wherein the substrate layer is removably positionable abutting a roof substructure of a modular structure, wherein the insulation layer is removably positionable abutting the substrate layer, wherein the vapor and air barrier is removably positionable abutting the insulation layer, and wherein the compression bracket system is configured to releasably attach the removable roof assembly to the roof substructure of the modular structure.
Dependencies are inferred from the claim text.