Integrated system to produce microalgae
OwnerIvan Araujo Dayrellinventor
Life of this patent
Estimating the term…
Abstract
An integrated system to produce microalgae with autonomous fault identification and circumvention that can be deployed on land or at sea. The system comprises a fully scalable reactor, CO2 extraction, oxygen replenishment to surrounding water, and all necessary equipment to run it safely ensuring high energy efficiency and optimal control of environment variables to maximize biomass yield.
Claims44
An integrated system for the production and harvesting of microalgae, comprising:
- a reactor having a plurality of reactor nodes and a plurality of pipe elements, the plurality of reactor nodes and the plurality of pipe elements configured to create an isolated water culture suitable for algae growth;
- a CO2 extraction unit configured to supply CO2 to the reactor, comprising:
- a water degasifier;
- a plurality of pumps configured to supply water to the water degasifier;
- an engine configured to power the plurality of pumps and heat water in the water degasifier;
- a heat exchanger configured to heat water from the water degasifier and recirculate the heated water to the water degasifier;
- a vaporizer supplied with exhaust gases from the engine and with boil-off gases from the water degasifier, the vaporizer configured to use the boil-off gases to sublimate solid CO2;
- a CO2 extractor supplied by pre-cooled boil-off gases coming from the vaporizer;
- a CO2 separator configured to supply solid CO2 to the vaporizer;
- and
- a heat exchanger configured to heat waste gases from the CO2 separator and vent the heated waste gases to the atmosphere;
- and
- an algae separation unit.
An integrated system for the production and harvesting of microalgae, comprising:
- a reactor having a plurality of reactor nodes and a plurality of pipe elements, the plurality of reactor nodes and the plurality of pipe elements configured to create an isolated water culture suitable for algae growth;
- each of the plurality of reactor nodes having a module assembly having electronic components, analog to digital converters and solenoid valves, the module assembly configured to receive electronic input signals from other module assemblies in other reactor nodes;
- the analog to digital converters convert pressure signals coming from a reactor node where the module assembly is installed into electronic status signals;
- a computer to process the electronic input signals and electronic status signals and generate electronic control signals to control the reactor node where the module assembly is installed and electronic output signals to be transmitted to other module assemblies in other reactor nodes;
- feed the electronic control signals into the solenoid valves and generate output pressure signals to control the reactor node;
- an algae separation unit.
A method for the production and harvesting of microalgae using an integrated system, comprising:
- connecting a plurality of reactor nodes and a plurality of pipe elements to a reactor;
- isolating within each of the plurality of reactor nodes and the plurality of pipe elements water cultures suitable for algae growth;
- pumping water to a water degasifier using a plurality of pumps;
- heating water in the water degasifier using an engine;
- recirculating water from the water degasifier to the water degasifier using a heat exchanger;
- supplying a vaporizer with exhaust gases from the engine and with boil-off gases from the water degasifier;
- sublimating solid CO2 in the vaporizer using the boil-off gases from the vaporizer;
- extracting CO2 from the pre-cooled boil-off gases coming from the vaporizer;
- precipitating solid CO2 using a CO2 separator by further cooling pre-cooled boil-off gases coming from the vaporizer;
- and
- supplying solid CO2 to the vaporizer to replenish the solid CO2 supply in the vaporizer;
- supplying the reactor with CO2;
- growing algae in the water culture within the plurality of pipe elements.
Dependencies are inferred from the claim text.