US 10,574,233 B2Granted

Retractable and/or variable depression force key assemblies and methods for using the same

AssigneeDell Products L.P.

InventorsMark A. Casparian, Joe A. Olmsted, Philip J. Grossmann, Jason Morrison, Frank C. Azor

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Abstract

Key assemblies are disclosed herein that are retractable and/or that present a variable key assembly depression force to a user. In one example, one or more key assemblies may be provided that each employ one or more electro-permanent magnets (EPMs) together with permanent magnet and/or magnetically permeable (e.g., ferromagnetic) key assembly components to control key retraction and extension, and/or to control peak depression force (e.g., typing force) required to depress and displace a key assembly from an extended position to a lower position that causes the key assembly to produce a digital or analog output signal.

Claims19

Dependent claims

A key assembly, comprising:

at least one key assembly component comprising at least one permanent magnet material or magnetically permeable material and coupled to move toward and away from a base;
and
at least one electro-permanent magnet (EPM) coupled in fixed relationship to the base, the EPM being positioned to emit an external magnetic field that acts on the permanent magnet material or magnetically permeable material of the key assembly component;
where the at least one EPM comprises first and second permanent magnets having different intrinsic coercivities disposed side by side with their polarities in parallel direction, a first end of the first permanent magnet disposed adjacent a first end of the second permanent magnet and a second end of the first permanent magnet disposed adjacent a second end of the second permanent magnet;
a first shunt of the magnetically permeable material coupled between the first end of the first permanent magnet and the first end of the second permanent magnet;
a second shunt of the magnetically permeable material coupled between the second end of the first permanent magnet and the second end of the second permanent magnet;
and a conductive coil wrapped around at least one of the first and second permanent magnets and receiving a temporary current pulse of a first polarity to reverse a direction of a magnetic polarity of the at least one of the first and second permanent magnets from a first magnetic polarity to a second magnetic polarity that is held after the temporary current pulse ends with no further application of electrical current and until another temporary current pulse of a second opposite polarity is received by the coil to reverse the magnetic polarity of the at least one of the first and second permanent magnets.

4 more elements

A method, comprising:

moving at least one key assembly component toward a base in response to a depression force applied to the key assembly component by a user, the key assembly component comprising at least one permanent magnet material or magnetically permeable material;
and
applying at least one temporary current pulse to at least one electro-permanent magnet (EPM) coupled in fixed relationship to the base;
where the at least one temporary current pulse is applied to establish a state of an external magnetic field of the EPM that acts on the permanent magnet material or magnetically permeable material of the key assembly component, the established state of the external magnetic field of the EPM being maintained after the temporary current pulse has ended with no further application of electrical current of the temporary current pulse;
where the applying of the at least one temporary current pulse to the at least one EPM coupled in the fixed relationship to the base comprises a first applying the at least one temporary current pulse with an amplitude selected to establish a controlled strength state of the external magnetic field of the EPM that acts on the permanent magnet material or magnetically permeable material of the key assembly component to produce a selected peak key depression force required to depress the key assembly component from an extended position toward the base, the established strength state of the external magnetic field of the EPM being maintained after the temporary current pulse has ended with no further application of the electrical current of the temporary current pulse;
and
where the at least one EPM comprises first and second permanent magnets having different intrinsic coercivities disposed side by side with their polarities in parallel direction, a first end of the first permanent magnet disposed adjacent a first end of the second permanent magnet and a second end of the first permanent magnet disposed adjacent a second end of the second permanent magnet;
a first shunt of the magnetically permeable material coupled between the first end of the first permanent magnet and the first end of the second permanent magnet;
a second shunt of the magnetically permeable material coupled between the second end of the first permanent magnet and the second end of the second permanent magnet;
and a conductive coil wrapped around at least one of the first and second permanent magnets and receiving the temporary current pulse of a first polarity to reverse a direction of a magnetic polarity of the at least one of the first and second permanent magnets from a first magnetic polarity to a second magnetic polarity that is held after the temporary current pulse ends with no further application of the electrical current and until another temporary current pulse of a second opposite polarity is received by the coil to reverse the magnetic polarity of the at least one of the first and second permanent magnets.

7 more elements

A method, comprising:

moving at least one key assembly component toward a base in response to a depression force applied to the key assembly component by a user, the key assembly component comprising at least one permanent magnet material or magnetically permeable material;
and
applying at least one temporary current pulse to at least one electro-permanent magnet (EPM) coupled in fixed relationship to the base;
where the at least one temporary current pulse is applied to establish a state of an external magnetic field of the EPM that acts on the permanent magnet material or magnetically permeable material of the key assembly component, the established state of the external magnetic field of the EPM being maintained after the temporary current pulse has ended with no further application of electrical current of the temporary current pulse;
and
where the method further comprises separately performing following steps at different times to perform the applying the at least one temporary current pulse to the at least one EPM coupled in the fixed relationship to the base:
applying at least one first temporary current pulse to a first one of multiple EPMs coupled in fixed relationship to the base to establish a first state of a first external magnetic field of the first one of the EPMs and not a second one of the EPMs coupled in fixed relationship to the base to act on the permanent magnet material or magnetically permeable material of the key assembly component without the first external magnetic field of the second one of the EPMs to produce a first peak key depression force required to depress the key assembly component from an extended position toward the base, the established first state of the first external magnetic field of the first one of the EPMs from the first temporary current pulse being maintained after the first temporary current pulse has ended with no further application of a first electrical current of the first temporary current pulse, and
separately applying at least one additional temporary current pulse to each of the first one of the multiple EPMs and the second one of the multiple EPMs coupled in fixed relationship to the base to establish a second state of a second external magnetic field of each of the first one and second one of the EPMs to simultaneously act on the permanent magnet material or magnetically permeable material of the key assembly component to produce a second peak key depression force required to depress the key assembly component from the extended position toward the base, the second peak key depression force being different than the first peak key depression force, and the established second state of the second external magnetic field of the first one and second one of the EPMs from the additional temporary current pulse being maintained after the additional temporary current pulse has ended with no further application of a second electrical current of the additional temporary current pulse.

5 more elements

A method, comprising:

moving at least one key assembly component toward a base in response to a depression force applied to the key assembly component by a user, the key assembly component comprising at least one permanent magnet material or magnetically permeable material;
and
applying at least one temporary current pulse to at least one electro-permanent magnet (EPM) coupled in fixed relationship to the base;
where the at least one temporary current pulse is applied to establish a state of an external magnetic field of the EPM that acts on the permanent magnet material or magnetically permeable material of the key assembly component, the established state of the external magnetic field of the EPM being maintained after the temporary current pulse has ended with no further application of electrical current of the temporary current pulse;
where the key assembly component comprises a keycap coupled to move with the key assembly component relative to the base;
where the base comprises a baseplate;
where the key assembly component comprises opposing first and second angled support arms, the first angled support arm being coupled to the baseplate by a first fulcrum between a first portion and a second portion of the first angled support arm, and the second angled support arm being coupled to the baseplate by a second fulcrum between a first portion and a second portion of the second angled support arm, the first and second fulcrums being spaced apart;
where the second portions of the first and second angled support arms are coupled together in movable relationship between the first and second fulcrums;
where the permanent magnet material or magnetically permeable material comprises a first magnetically permeable material having a first end fixedly coupled to the first portion of the first angled support arm, and a second end that extends past the first fulcrum so that the first fulcrum is positioned between the first end of the first magnetically permeable material and the second end of the first magnetically permeable material;
where the at least one EPM comprises multiple EPMs;
and where the method further comprises separately performing following steps at different times to perform the applying the at least one temporary current pulse to at least one EPM coupled in the fixed relationship to the base:
applying at least one first temporary current pulse to a first one of the multiple EPMs and not to a second one of the multiple EPMs to establish a first state of a first external magnetic field of the first one of the EPMs to attract the second end of the first magnetically permeable material toward the first one of the EPMs with a first attractive force that produces a first peak key depression force required to depress the key assembly component from an extended position toward the base, the established first state of the first external magnetic field of the first one of the EPMs from the first temporary current pulse being maintained after the first temporary current pulse has ended with no further application of a first electrical current of the first temporary current pulse, and
separately applying at least one additional temporary current pulse to each of the first one of the multiple EPMs and the second one of the multiple EPMs to establish a second state of a second external magnetic field of each of the first one and second one of the EPMs to simultaneously attract the second end of the first magnetically permeable material toward the first one of the EPMs with a second attractive force that produces a second peak key depression force required to depress the key assembly component from the extended position toward the base, the second peak key depression force being greater than the first peak key depression force, and the established second state of the second external magnetic field of each of the first one and second one of the EPMs from the additional temporary current pulse being maintained after the additional temporary current pulse has ended with no further application of a second electrical current of the additional temporary current pulse.

10 more elements

A method, comprising:

moving at least one key assembly component toward a base in response to a depression force applied to the key assembly component by a user, the key assembly component comprising at least one permanent magnet material or magnetically permeable material;
and
applying at least one temporary current pulse to at least one electro-permanent magnet (EPM) coupled in fixed relationship to the base;
where the at least one temporary current pulse is applied to establish a state of an external magnetic field of the EPM that acts on the permanent magnet material or magnetically permeable material of the key assembly component, the established state of the external magnetic field of the EPM being maintained after the temporary current pulse has ended with no further application of electrical current of the temporary current pulse;
where the key assembly component comprises a keycap coupled to move with the key assembly component relative to the base;
where the base comprises a baseplate;
where the key assembly component comprises opposing first and second angled support arms, the first angled support arm being coupled to the baseplate by a first fulcrum between a first portion and a second portion of the first angled support arm, and the second angled support arm being coupled to the baseplate by a second fulcrum between a first portion and a second portion of the second angled support arm, the first and second fulcrums being spaced apart;
where the first portion of each of the first and second angled support arms is coupled to the keycap;
where the permanent magnet material or magnetically permeable material of the key assembly component is fixedly coupled to at least one of the opposing first and second angled support arms;
where the method further comprises applying the at least one temporary current pulse to the at least one EPM to establish the state of the external magnetic field of the EPM that acts on the permanent magnet material or magnetically permeable material of the key assembly component;
where the second portions of the opposing first and second angled support arms are coupled together in movable relationship between the first and second fulcrums;
where the permanent magnet material or magnetically permeable material comprises a first permanent magnet that is coupled to the second portion of at least one of the first and second angled support arms;
and where the method further comprises performing each of following steps at different times to perform the applying the at least one temporary current pulse to at least one EPM coupled in the fixed relationship to the base:
applying at least one first temporary current pulse of a first polarity to the at least one EPM to establish a first state of a first external magnetic field of the EPM to attract the first permanent magnet toward the EPM and cause the second portion of the at least one of the first and second angled support arm to move toward the baseplate and the first portion of the at least one of the first and second angled support arm to move away from the baseplate to extend the keycap relative to the baseplate, the established first state of the first external magnetic field of the EPM from the first temporary current pulse being maintained after the first temporary current pulse has ended with no further application of a first electrical current of the first temporary current pulse, and
separately applying at least one additional temporary current pulse of a second polarity opposite to the first polarity to the at least one EPM to establish a second state of a second external magnetic field of the EPM to repel the first permanent magnet away from the EPM and cause the second portion of the at least one of the first and second angled support arm to move away from the baseplate and the first portion of the at least one of the first and second angled support arm to move toward the baseplate to retract the keycap relative to the baseplate, the established second state of the second external magnetic field of the EPM from the additional temporary current pulse being maintained after the additional temporary current pulse has ended with no further application of a second electrical current of the additional temporary current pulse.

12 more elements

A method, comprising:

moving at least one key assembly component toward a base in response to a depression force applied to the key assembly component by a user, the key assembly component comprising at least one permanent magnet material or magnetically permeable material;
and
applying at least one temporary current pulse to at least one electro-permanent magnet (EPM) coupled in fixed relationship to the base;
where the at least one temporary current pulse is applied to establish a state of an external magnetic field of the EPM that acts on the permanent magnet material or magnetically permeable material of the key assembly component, the established state of the external magnetic field of the EPM being maintained after the temporary current pulse has ended with no further application of electrical current of the temporary current pulse;
where the key assembly component comprises a keycap coupled to move with the key assembly component relative to the base;
where the base comprises a baseplate;
where the key assembly component comprises opposing first and second angled support arms, the first angled support arm being coupled to the baseplate by a first fulcrum between a first portion and a second portion of the first angled support arm, and the second angled support arm being coupled to the baseplate by a second fulcrum between a first portion and a second portion of the second angled support arm, the first and second fulcrums being spaced apart;
where the first portion of each of the first and second angled support arms is coupled to the keycap;
where the permanent magnet material or magnetically permeable material of the key assembly component is fixedly coupled to at least one of the opposing first and second angled support arms;
where the method further comprises applying the at least one temporary current pulse to the at least one EPM to establish the state of the external magnetic field of the EPM that acts on the permanent magnet material or magnetically permeable material of the key assembly component;
where the second portions of the first and second angled support arms are coupled together in movable relationship between the first and second fulcrums;
where the permanent magnet material or magnetically permeable material comprises a first magnetically permeable material having a first end fixedly coupled to the first portion of the first angled support arm, and a second end that extends past the first fulcrum so that the first fulcrum is positioned between the first end of the first magnetically permeable material and the second end of the first magnetically permeable material;
where the at least one EPM comprises a first EPM;
and where the method further comprises:
applying the at least one temporary current pulse as a first temporary current pulse to the first EPM to establish a first state of a first external magnetic field of the first EPM to attract the second end of the first magnetically permeable material toward the first EPM and cause the second portion of the at least one first and second angled support arm to move toward the baseplate and to cause the first end of the first magnetically permeable material with the first portion of the at least one first and second angled support arm to move away from the baseplate to extend the keycap relative to the baseplate, the established first state of the first external magnetic field of the first EPM from the first temporary current pulse being maintained after the first temporary current pulse has ended with no further application of a first electrical current of the first temporary current pulse;
where the at least one EPM further comprises a second EPM;
and where the method further comprises:
applying at least one second temporary current pulse to the second EPM to establish a second state of a second external magnetic field of the second EPM to attract the first end of the first magnetically permeable material toward the second EPM to retract the keycap relative to the baseplate, the established second state of the second external magnetic field of the second EPM from the second temporary current pulse being maintained after the second temporary current pulse has ended with no further application of a second electrical current of the second temporary current pulse.

15 more elements

A method, comprising:

moving at least one key assembly component toward a base in response to a depression force applied to the key assembly component by a user, the key assembly component comprising at least one permanent magnet material or magnetically permeable material;
and
applying at least one temporary current pulse to at least one electro-permanent magnet (EPM) coupled in fixed relationship to the base;
where the at least one temporary current pulse is applied to establish a state of an external magnetic field of the EPM that acts on the permanent magnet material or magnetically permeable material of the key assembly component, the established state of the external magnetic field of the EPM being maintained after the temporary current pulse has ended with no further application of electrical current of the temporary current pulse;
where the key assembly component comprises a keycap coupled to move with the key assembly component relative to the base;
where the base comprises a baseplate;
where the key assembly component comprises opposing first and second angled support arms, the first angled support arm being coupled to the baseplate by a first fulcrum between a first portion and a second portion of the first angled support arm, and the second angled support arm being coupled to the baseplate by a second fulcrum between a first portion and a second portion of the second angled support arm, the first and second fulcrums being spaced apart;
where the first portion of each of the first and second angled support arms is coupled to the keycap;
and where the permanent magnet material or magnetically permeable material of the key assembly component is fixedly coupled to at least one of the opposing first and second angled support arms;
where the method further comprises applying the at least one temporary current pulse to the at least one EPM to establish the state of the external magnetic field of the EPM that acts on the permanent magnet material or magnetically permeable material of the key assembly component;
where the second portions of the first and second angled support arms are coupled together in movable relationship between the first and second fulcrums;
where the permanent magnet material or magnetically permeable material comprises a first magnetically permeable material having a first end fixedly coupled to the first portion of the first angled support arm, and a second end that freely extends past the first fulcrum so that the first fulcrum is positioned between the first end of the first magnetically permeable material and the second end of the first magnetically permeable material;
where the key assembly component comprises a resilient material coupled to bias the key assembly component only one of toward or away from the baseplate;
and where the method further comprises only one of:
applying the at least one temporary current pulse to the EPM to establish the state of the external magnetic field of the EPM to attract the first end of the first magnetically permeable material toward the EPM and overcome a bias force of the resilient material away from the baseplate so as to retract the keycap relative to the baseplate, or
applying the at least one temporary current pulse to the EPM to establish the state of the external magnetic field of the EPM to attract the second end of the first magnetically permeable material toward the EPM and overcome a bias force of the resilient material toward the baseplate so as to extend the keycap relative to the baseplate;
and
where the at least one EPM comprises first and second permanent magnets having different intrinsic coercivities disposed side by side with their polarities in parallel direction, a first end of the first permanent magnet disposed adjacent a first end of the second permanent magnet and a second end of the first permanent magnet disposed adjacent a second end of the second permanent magnet;
a first shunt of the magnetically permeable material coupled between the first end of the first permanent magnet and the first end of the second permanent magnet;
a second shunt of the magnetically permeable material coupled between the second end of the first permanent magnet and the second end of the second permanent magnet;
and a conductive coil wrapped around at least one of the first and second permanent magnets and receiving the temporary current pulse of a first polarity to reverse a direction of a magnetic polarity of the at least one of the first and second permanent magnets from a first magnetic polarity to a second magnetic polarity that is held after the temporary current pulse ends with no further application of the electrical current and until another temporary current pulse of a second opposite polarity is received by the coil to reverse the magnetic polarity of the at least one of the first and second permanent magnets.

18 more elements

Dependencies are inferred from the claim text.

Facts

Application: 15/418,232Filed 27 Jan 2017
Published: US 2018/0219552 A12 Aug 2018
Granted: 25 Feb 2020
Term ends: Not estimatedThe source records don’t support an estimate.

Classification14 codes

H03K 17/972
Using a magnetic movable element: having a plurality of control members, e.g. keyboard
H01F 7/0226
Magnetic circuits with PM in general: pM with variable field strength
H01F 7/0273
Permanent magnets [PM]: magnetic circuits with PM for magnetic field generation
H01F 7/204
Electromagnets for high magnetic field strength: circuits for energising or de-energising