On-board charger with heat dissipation structure

An on-board charger with a heat dissipation structure, comprising:

• a casing, including a casing body and a mounting chamber is formed inside the casing body, wherein a bottom surface of the casing is further provided with a gap;
• heat generating components arranged inside the casing and in the mounting chamber, wherein the heat generating components include a rectifier, a transformer, an inductor, a surface mount device (SMD) switch, a male tab switch, and magnetic elements;
• a PCB arranged inside the casing;
• and
• a heat dissipation structure arranged inside the casing, wherein the heat dissipation structure is a coolant flow channel including:
• an elliptical flow channel body which is integrated in the casing body;
• a flow channel upper cover that cooperates with the flow channel body;
• and a liquid inlet and a liquid outlet that are arranged on a sidewall of the casing and communicated with the flow channel body;
• wherein the coolant flow channel is arranged in the middle within the casing and longitudinally with respect to the heat generating components, and is in full contact with each heat generating component;
• heat is dissipated from the heat generating components by using respective surfaces of the coolant flow channel;
• wherein the male tab switch is arranged on a sidewall of the coolant flow channel, and a heat conducting sheet is arranged between the coolant flow channel and the male tab switch;
• wherein the SMD switch exchanges heat with an upper end surface of a sidewall of the elliptical flow channel body through a heat conducting glue;
• wherein the coolant flow channel is located around the sidewall of the mounting chamber;
• a space between each of the heat generating components and the mounting chamber is encapsulated with a heat conducting encapsulant;
• and
• wherein the coolant flow channel is communicated with the gap, such that the coolant flow channel performs heat exchange directly on the bottom surface and the side surface of the magnetic element while in operation.