Portable saw assembly

A portable saw assembly for holding and cutting metal components, the portable saw assembly comprising:

• a planar support assembly comprising a clamping system for holding a metal component in a fixed position, the clamping system having a clamp block adapted to
• receive a metal component, the clamping system adapted to hold a metal component having different sizes and/or shapes, wherein the clamp block comprises a removable clamp insert, and a clamp fixture that when in a closed position retains a work piece in a desired location in the clamp block with respect to the rotating saw blade and that when in an open position a work piece can be nested into or removed from the clamp block, wherein a locking mechanism is pivotally attached to the clamp block, wherein the locking mechanism is movable to lock the clamp fixture in its closed position, and
• the planar support assembly further comprising at least two slide rails extending outwardly from the clamp block at a right angle with respect to the longitudinal axis between the clamp block and the clamp fixture, and a trolley having at least two openings, each rail of the at least two slide rails passing through a respective one of said openings in the trolley to constrain the trolley to move along a linear path along the slide rails with respect to a metal component at a right angle with respect to the longitudinal axis between the clamp block and the clamp fixture, and
• a power saw, the power saw comprising a motor powering a rotating saw blade, the power saw being mounted on the trolley.

A method of cutting a work piece by the use of a portable saw assembly, comprising the steps of:

• providing a portable saw assembly comprising a power saw having a motor powering a rotating saw blade, the motor being mounted on a trolley having at least two openings therethrough, a clamp block for holding a work piece in a fixed position relative to the motor;
• a clamping system having a longitudinal axis between the clamp block and a clamp fixture and at least two slide rails extending outwardly from the clamp block at a right angle with respect to the longitudinal axis and passing through respective openings in the trolley,
• clamping the work piece to the clamp block to align the longitudinal axis of the work piece with the longitudinal axis of a clamp plate wherein the clamp block has a removable clamp insert, and a clamp fixture that when in a closed position retains a work piece in the clamp block in a desired location with respect to the rotating saw blade and that when in an open position a work piece can be nested into or removed from the clamp block, wherein a locking mechanism is pivotally attached to the clamp block, wherein the locking mechanism is movable to lock the clamp fixture in its closed position, and
• advancing the trolley in a linear path constrained by each rail of the at least two slide rails sliding in a respective one of said openings in the trolley toward the work piece solely in a linear path along the slide rails with respect to a work piece clamped in the clamp block wherein the saw blade contacts the work piece at a right angle to the longitudinal axis of the work piece.

A system for making a square cut in a work piece, the system comprising;

• a portable saw assembly comprising a motor powering a rotating saw blade, the motor being mounted on a trolley having openings therethrough,
• a clamping system for holding a metal component in a fixed position relative to the motor, the clamping system having a longitudinal axis and being adapted to hold a metal component having different sizes and/or shapes wherein the clamping system comprises a clamp block having a removable clamp insert, and a clamp fixture that when in a closed position retains a work piece in the clamp block in a desired location with respect to the rotating saw blade and when in an open position a work piece can be nested into or removed from the clamp block, wherein the longitudinal axis is between the clamp block and the clamp fixture, wherein a locking mechanism is pivotally attached to the clamp block, wherein the locking mechanism is movable to lock the clamp fixture in its closed position;
• a work piece held in the clamping system such that the longitudinal axis of the work piece is parallel to the longitudinal axis of the clamping system,
• at least two slide rails extending outwardly from the clamp block at a right angle with respect to the longitudinal axis of the clamping system and the work piece, the at least two slide rails passing through respective openings in the trolley to constrain the power saw to move solely along a linear path along the slide rails at a right angle with respect to the longitudinal axis of the work piece, and wherein the at least two slide rails comprise a pair of rails, each rail of said pair of rails passing through a respective one of said openings in the trolley.