Methods to drive material conditioning machines
AssigneeThe Bradbury Company, Inc.
InventorClarence B. Cox, III
Life of this patent
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Abstract
Methods to drive material conditioning machines are described. An example method includes determining a first torque of a first roller of a material conditioning machine through which the strip material moves, calculating a second torque of a second roller of the material conditioning machine based on a relationship between the second torque and the first torque, and maintaining the relationship between the second torque and the first torque by adjusting the second torque after a change in the first torque.
Claims19
A method of leveling a strip material, the method comprising:
- determining a first torque of a first roller of a material conditioning machine through which the strip material moves;
- calculating a second torque of a second roller of the material conditioning machine based on a predetermined ratio between the second torque and the first torque, wherein the first roller is located at an entry of the material conditioning machine and the second roller is located at an exit of the material conditioning machine, the second roller located downstream from the first roller;
- and
- maintaining the ratio between the second torque and the first torque by adjusting the second torque in response to a change in the first torque to level the strip material.
A method of leveling a strip material, the method comprising:
- monitoring a first torque applied to a first plurality of work rolls of a first drive system of a material conditioning machine, wherein the strip material moves through the material conditioning machine;
- communicating the first torque to a second drive system of the material conditioning machine, the second drive system comprising a second plurality of work rolls;
- calculating a second torque to be applied to the second plurality of work rolls based on a predetermined ratio between the second torque and the first torque;
- varying the second torque applied to the second plurality of work rolls to maintain the ratio between the first torque and the second torque by varying a plunge depth of the second plurality of work rolls;
- and
- leveling the strip material based on the first torque, the second torque, and the plunge depth.
A method of leveling a strip of metal, the method comprising:
- feeding the strip of metal into a material conditioning machine;
- measuring a first torque at a first roller;
- calculating a second torque at a second roller based on a predetermined ratio between the first torque and the second torque;
- adjusting a plunge depth of the first roller to adjust the first torque at the first roller;
- detecting the adjustment to the first torque;
- and
- automatically adjusting the second roller to the second torque based on the predetermined ratio to level the strip material.
A method of leveling a strip material, the method comprising:
- determining a first torque of a first roller of a material conditioning machine through which the strip material moves;
- calculating a second torque of a second roller of the material conditioning machine based on a predetermined ratio between the second torque and the first torque;
- adjusting a plunge depth of the first roller to change the first torque;
- and
- maintaining the ratio between the second torque and the first torque by adjusting the second torque in response to a change in the first torque to level the strip material.
A method of leveling a strip material, the method comprising:
- determining a first torque of a first roller of a material conditioning machine through which the strip material moves;
- calculating a second torque of a second roller of the material conditioning machine based on a predetermined ratio between the second torque and the first torque;
- maintaining the ratio between the second torque and the first torque by adjusting the second torque in response to a change in the first torque to level the strip material;
- and
- determining, after the change in the first torque, that the first roller is generating sufficient power when the first torque is greater than a load resulting from a plunge force exerted on the material by the first roller, the plunge force based on a plunge depth of the first roller.
A method of leveling a strip material, the method comprising:
- determining a first torque of a first roller of a material conditioning machine through which the strip material moves;
- calculating a second torque of a second roller of the material conditioning machine based on a predetermined ratio between the second torque and the first torque;
- applying different plunge forces across a width of the strip material via the first roller;
- and
- maintaining the ratio between the second torque and the first torque by adjusting the second torque in response to a change in the first torque to level the strip material.
A method of leveling a strip material, the method comprising:
- determining a first torque of a first roller of a material conditioning machine through which the strip material moves based on measuring current drawn by a first motor driving the first roller, a plunge depth of the first roller being varied based on the current drawn;
- calculating a second torque of a second roller of the material conditioning machine based on a predetermined ratio between the second torque and the first torque;
- and
- maintaining the ratio between the second torque and the first torque by adjusting the second torque in response to a change in the first torque to level the strip material.
Dependencies are inferred from the claim text.