Coating compositions including a polyisocyanate chain extended NH functional prepolymer
AssigneeAxalta Coating Systems IP Co., LLC
InventorsJozef Theresia Huybrechts, Charlotte Enkisch-Krug, Leen Tanghe, Carmen Flosbach, Ann Vaes
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Abstract
This disclosure relates to a coating composition including a polyisocyanate chain extended NH functional pre-polymer, a method for coating of a metallic or plastic substrate as well as the use of the polyisocyanate chain extended NH functional pre-polymer for improving the adhesion of a coating composition on a metallic or plastic substrate and/or for improving the adhesion between two adjacent layers of multiple layers and the use of the coating composition in a one-component coating composition or two-component coating composition.
Claims12
A coating composition comprising a polyisocyanate chain extended NH functional pre-polymer, wherein the polyisocyanate chain extended NH functional pre-polymer
- a) is free of isocyanate groups,
- b) has an NH equivalent weight of from 300 to 5,000 g, and
- c) consists of a reaction product that is made by reacting a reaction mixture consisting of:
- (c1) at least one polyisocyanate selected from the group consisting of:
- 1-isocyanato-3,3,5-trimethyl-5-isocyanatomethyl-cyclohexane (IPDI), 1,5-pentane diisocyanate, 4,4′-diisocyanatocyclohexylmethane, hexamethylene diisocyanate (HDI), 1,1′,6,6′-tetramethyl-hexamethylene diisocyanate, p- or m-tetramethylxylylene diisocyanate, 2,2′,5 trimethylhexane diisocyanate, aromatic polyisocyanates, toluenediisocyanate, diphenylmethanediisocyanate, and mixtures thereof, and
- (c2) a NH functional pre-polymer, and
- (c3) optional solvents and reaction catalysts,
- wherein the NH functional pre-polymer consists of a reaction product that is made by reacting a reaction mixture consisting of:
- (c2.1) a compound having at least one primary amine group that is an arylalkyl diamine selected from the group consisting of:
- 1,3- and 1,4-cyclohexane diamine, 5-amino-1,3,3-trimethyl-cyclohexanemethanamine (IPDA), norbornyldiamine, 2,4- and 2,6-hexahydrotoluylene diamine, 2,4′- and 4,4′-diamino-dicyclohexyl methane and 3,3′-dialkyl-4, 4′-diaminodicyclohexylmethanes, 3, 3′-dimethyl-4, 4′-diaminodicyclohexyl methane and 3,3′-diethyl-4,4′-diaminodicyclohexylmethane, 1,3- and 1,4 xylylenediamine, tetramethyl xylylenediamine, and mixtures thereof,
- (c2.2) at least one dialkyl maleate selected from the group consisting of:
- dimethyl maleate, diethyl maleate, di-n-butyl maleate, di-iso-butyl maleate, di-tert-butyl maleate, diamyl maleate, di-n-octyl maleate, dilauryl maleate, and mixtures thereof,
- (c2.3) at least one acrylate- and/or methacrylate-containing compound selected from the group consisting of:
- methyl(meth)acrylate, ethyl(meth)acrylate, propyl(meth)acrylate, butyl(meth)acrylate, isobutyl(meth)acrylate, sec.-butyl(meth)acrylate, tert.-butyl(meth)acrylate, cyclohexyl(meth)acrylate, 2-ethylhexyl(meth)acrylate, isooctyl(meth)acrylate, isodecyl(meth)acrylate, lauryl(meth)acrylate, stearyl(meth)acrylate, isobornyl(meth)acrylate, tert-butylcyclohexyl(meth)acrylate, and
- (c2.4) optional solvents and reaction catalysts, wherein a molar ratio of the at least one dialkyl maleate to the at least one acrylate- and/or methacrylate-containing compound is from 1:10 to 10:1.
A method for coating of a metallic or plastic substrate, the method comprising the steps of:
- a) applying a coating composition to at least a portion of a metallic or plastic substrate to be coated, wherein the coating composition comprises a polyisocyanate chain extended NH functional pre-polymer, wherein the polyisocyanate chain extended NH functional pre-polymer
- 1) is free of isocyanate groups,
- 2) has an NH equivalent weight of from 300 to 5,000 g, and
- 3) consists of a reaction product that is made by reacting a reaction mixture consisting of:
- (c1) at least one polyisocyanate selected from the group consisting of:
- 1-isocyanato-3,3,5-trimethyl-5-isocyanatomethyl-cyclohexane (IPDI), 1,5-pentane diisocyanate, 4,4′-diisocyanatocyclohexylmethane, hexamethylene diisocyanate (HDI), 1,1′,6,6′-tetramethyl-hexamethylene diisocyanate, p- or m-tetramethylxylylene diisocyanate, 2,2′,5 trimethylhexane diisocyanate, aromatic polyisocyanates, toluenediisocyanate, diphenylmethanediisocyanate, and mixtures thereof, and
- (c2) a NH functional pre-polymer, and
- (c3) optional solvents and reaction catalysts, wherein the NH functional pre-polymer consists of a reaction product that is made by reacting a reaction mixture consisting of:
- (c2.1) a compound having at least one primary amine group that is an arylalkyl diamine selected from the group consisting of:
- 1,3- and 1,4-cyclohexane diamine, 5-amino-1,3,3-trimethyl-cyclohexanemethanamine (IPDA), norbornyldiamine, 2,4- and 2,6-hexahydrotoluylene diamine, 2,4′- and 4,4′-diamino-dicyclohexyl methane and 3,3′-dialkyl-4, 4′-diaminodicyclohexylmethanes, 3, 3′-dimethyl-4, 4′-diaminodicyclohexyl methane and 3,3′-diethyl-4,4′-diaminodicyclohexylmethane, 1,3- and 1,4 xylylenediamine, tetramethyl xylylenediamine, and mixtures thereof,
- (c2.2) at least one dialkyl maleate selected from the group consisting of:
- dimethyl maleate, diethyl maleate, di-n-butyl maleate, di-iso-butyl maleate, di-tert-butyl maleate, diamyl maleate, di-n-octyl maleate, dilauryl maleate, and mixtures thereof,
- (c2.3) at least one acrylate- and/or methacrylate-containing compound selected from the group consisting of:
- methyl(meth)acrylate, ethyl(meth)acrylate, propyl(meth)acrylate, butyl(meth)acrylate, isobutyl(meth)acrylate, sec.-butyl(meth)acrylate, tert.-butyl(meth)acrylate, cyclohexyl(meth)acrylate, 2-ethylhexyl(meth)acrylate, isooctyl(meth)acrylate, isodecyl(meth)acrylate, lauryl(meth)acrylate, stearyl(meth)acrylate, isobornyl(meth)acrylate, tert-butylcyclohexyl(meth)acrylate, and
- (c2.4) optional solvents and reaction catalysts, wherein a molar ratio of the at least one dialkyl maleate to the at least one acrylate- and/or methacrylate-containing compound is from 1:10 to 10:1, and
- b) curing the coating composition applied in step a).
A coating composition comprising a polyisocyanate chain extended NH functional pre-polymer, wherein the polyisocyanate chain extended NH functional pre-polymer is free of isocyanate groups, has an NH equivalent weight of from 300 to 5,000 g, and consists of a reaction product formed from reactants consisting of:
- isophoronediisocyanate and a NH functional pre-polymer,
- wherein the NH functional pre-polymer consists of a biaspartate consisting of a reaction product formed from reactants consisting of:
- isophoronediamine, diethylmaleate, and methyl(meth)acrylate, and
- wherein a molar ratio of the diethylmaleate to the methyl(meth)acrylate in the NH functional pre-polymer is from 1:10 to 10:1.
Dependencies are inferred from the claim text.