# US 10,513,849 B1 · Structural member assembly and support structures comprising same

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- Number: US 10,513,849 B1
- Document ID: US10513849B1
- Status: Granted
- Kind: B1
- Application number: 16/400,896
- Filed: 2019-05-01
- Granted: 2019-12-24
- Earliest claimed: 2019-05-01
- Assignees: Storage Structures, Inc.
- Applicants: Storage Structures Inc.
- Inventors: Christopher Bruce Pearson; Heath Jackson Mulkey
- Web page: https://patentgrep.com/patent/US10513849B1

## CPC

- E04C 3/07: at least partly of bent or otherwise deformed strip- or sheet-like material
- E04C 3/32: of metal (E04C3/36 takes precedence)
- E04B 1/24: the supporting parts consisting of metal
- E04C 3/06: with substantially solid, i.e. unapertured, web (E04C3/10, E04C3/11 take precedence {honeycomb girders E04C3/083})
- E04B 2001/2448: {Connections between open section profiles}
- E04B 2001/2472: {Elongated load-supporting part formed from a number of parallel profiles}
- E04C 2003/0417: {demountable}
- E04C 2003/043: {the hollow cross-section comprising at least one enclosed cavity}
- E04C 2003/0465: {square- or rectangular-shaped}
- E04C 2003/0473: {U- or C-shaped}
- E04C: STRUCTURAL ELEMENTS; BUILDING MATERIALS (for bridges E01D; specially designed for insulation or other protection E04B; elements used as building aids E04G; for mining E21; for tunnels E21D; structural elements with broader range of application than for building engineering F16, particularly F16S)
- E04B: GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS (border constructions of opening in walls, floors or ceilings E06B1/00; {electromagnetic shielding H05K9/0001})

## Abstract

A structural member can comprise a first channel member and a second channel member that are disposed with respect to each other so that their respective channels cooperate to define an interior passage. An inner member can be disposed within the interior passage and couple to each of the first channel member and the second channel member. At least one of the inner member's longitudinal ends can be offset from the respective longitudinal ends of the first channel member and the second channel member.

## Claims

### Claim 1

A structural member assembly extending in a longitudinal dimension, the structural member assembly comprising:
a first channel member having a first longitudinal end and an opposed second longitudinal end, wherein the first channel member has a length in the longitudinal dimension and defines an inner channel extending along the length of the first channel member;
a second channel member having a first longitudinal end and an opposed second longitudinal end, wherein the second channel member has a length in the longitudinal dimension and defines an inner channel extending along the length of the second channel member; and
an inner member having a first longitudinal end and an opposed second longitudinal end, wherein the inner member has a length in the longitudinal dimension,
wherein the first and second channel members are positioned with respect to each other so that the inner channels of the first and second channel members cooperate to define an interior passage extending in the longitudinal dimension,
wherein the inner member extends through at least a portion of the interior passage and is attached to at least one of the first channel member and the second channel member,
wherein at least one of the first and second longitudinal ends of the inner member is longitudinally spaced from a respective said longitudinal end of the first channel member and a respective said longitudinal end of the second channel member,
wherein the length of the inner member is greater than half of the length of the first channel member and greater than half of the length of the second channel member,
wherein the first longitudinal end of the inner member is spaced from the second longitudinal end of the first channel member by a first distance, wherein the second longitudinal end of the inner member is spaced from the second longitudinal end of the first channel member by a second distance, wherein the first distance is not equal to the second distance.

### Claim 2 (depends on 1)

The structural member assembly of claim 1, wherein the first distance is greater than the second distance.

### Claim 3 (depends on 1)

The structural member assembly of claim 1, wherein each of the first channel member and the second channel member is coupled to the inner member via screws.

### Claim 4 (depends on 1)

The structural member assembly of claim 1, wherein each of the first channel member, the second channel member, and the inner member comprises light gauge steel.

### Claim 5 (depends on 1)

The structural member assembly of claim 1, wherein each of the first channel member, the second channel member, and the inner member, in a cross sectional plane, have a same shape.

### Claim 6 (depends on 1)

The structural member assembly of claim 1, wherein the length of the first channel member and the length of the second channel member are substantially equal.

### Claim 7 (depends on 1)

The structural member assembly of claim 1, wherein said at least one of the first and second longitudinal ends of the inner member is longitudinally spaced from the respective longitudinal end of the first channel member and the respective longitudinal end of the second channel member by at least twelve inches.

### Claim 8 (depends on 1)

The structural member assembly of claim 1, wherein the length of the inner member is less than the length of the first channel member and less than the length of the second channel member.

### Claim 9 (depends on 1)

The structural member assembly of claim 1, wherein the structural member assembly is a constituent of a multi-story storage structure.

### Claim 10 (depends on 1)

The structural member assembly of claim 1, wherein each of the first channel member and the second channel member, in a cross sectional plane perpendicular to the longitudinal dimension, comprises
a base wall having an inner surface, an outer surface, a first end, and a second end,
a first side wall extending from the first end of the base wall, and
a second side wall extending from the second end of the base wall,
wherein the base wall, the first side wall, and the second side wall cooperate to define the inner channel, and
wherein the first and second channel members are positioned with respect to each other so that the inner surface of the base wall of the first channel member opposes the inner surface of the base wall of the second channel member.

### Claim 11 (depends on 10)

The structural member assembly of claim 10, wherein each of the first channel member and the second channel member, in the cross sectional plane, further comprises:
a first flange extending from a first end of the first side wall that is opposite the base wall and in a direction toward the second side wall; and
a second flange extending from a first end of the second side wall that is opposite the base wall and in a direction toward the first side wall.

### Claim 12 (depends on 1)

The structural member assembly of claim 1, wherein the length of the inner member is greater than the length of the first channel member and greater than the length of the second channel member.

### Claim 13 (depends on 12)

The structural member assembly of claim 12, wherein the inner member comprises a first portion and a second portion, wherein the first portion of the inner member is arranged end-to-end with the second portion of the inner member, wherein the first portion and the second portion are discrete components.

### Claim 14 (depends on 1)

The structural member assembly of claim 1, wherein the inner member extends from a wall of the first channel member to an opposing wall of the second channel member.

### Claim 15 (depends on 14)

The structural member assembly of claim 14, wherein the inner member comprises a first parallel wall, a second parallel wall, and a web extending between the first and second parallel walls, wherein the first wall of the inner member abuts and attaches to the wall of the first channel member, and the second parallel wall of the inner member abuts the opposing wall of the second channel member.

### Claim 16

A method of assembling a structural member assembly extending in a longitudinal dimension, the method comprising:
coupling a first channel member to an inner member and a second channel member to the inner member;
wherein the first channel member has a first longitudinal end and an opposed second longitudinal end, wherein the first channel member has a length in the longitudinal dimension and defines an inner channel extending along the length of the first channel member,
wherein the second channel member has a first longitudinal end and an opposed second longitudinal end, wherein the second channel member has a length in the longitudinal dimension and defines an inner channel extending along the length of the second channel member,
wherein the inner member has a first longitudinal end and an opposed second longitudinal end, wherein the inner member has a length in the longitudinal dimension,
wherein the first and second channel members are positioned with respect to each other so that the inner channels of the first and second channel members cooperate to define an interior passage extending in the longitudinal dimension,
wherein the inner member extends through at least a portion of the interior passage and is attached to at least one of the first channel member and the second channel member,
wherein at least one of the first and second longitudinal ends of the inner member is longitudinally spaced from a respective said longitudinal end of the first channel member and a respective said longitudinal end of the second channel member,
wherein the length of the inner member is greater than half of the length of the first channel member and greater than half of the length of the second channel member,
wherein the first longitudinal end of the inner member is spaced from the second longitudinal end of the first channel member by a first distance, wherein the second longitudinal end of the inner member is spaced from the second longitudinal end of the first channel member by a second distance, wherein the first distance is not equal to the second distance.

### Claim 17 (depends on 16)

The method of claim 16, wherein coupling the first channel member to the inner member and the second channel member to the inner member comprises using screws to couple the first channel member to the inner member and the second channel member to the inner member.

### Claim 18 (depends on 16)

The method of claim 16, wherein each of the first channel member, the second channel member, and the inner member comprises light gauge steel.

### Claim 19 (depends on 16)

The method of claim 16, wherein each of the first channel member and the second channel member, in a respective cross sectional plane perpendicular to the longitudinal dimension, comprises
a base wall having an inner surface, an outer surface, a first end, and a second end,
a first side wall extending from the first end of the base wall in a respective direction that is perpendicular to the base wall, and
a second side wall extending from the second end of the base wall in the respective direction that is perpendicular to the base wall.

### Claim 20 (depends on 19)

The method of claim 19, wherein each of the first channel member and the second channel member, in the respective cross sectional plane, further comprises:
a first flange extending from a first end of the first side wall that is opposite the base wall and in a direction toward the second side wall; and
a second flange extending from a first end of the second side wall that is opposite the base wall and in a direction toward the first side wall.
