# US 10,503,095 B2 · Image forming apparatus and developer replacement method of image forming apparatus > Agents: this data is available as JSON from the patentgrep API and MCP server — see https://patentgrep.com/llms.txt - Number: US 10,503,095 B2 - Document ID: US10503095B2 - Status: Granted - Kind: B2 - Application number: 16/019,600 - Filed: 2018-06-27 - Published: 2018-11-08 - Granted: 2019-12-10 - Earliest claimed: 2016-11-02 - Assignees: Kabushiki Kaisha Toshiba; Toshiba Tec Kabushiki Kaisha - Applicants: Kabushiki Kaisha Toshiba; Toshiba Tec Kabushiki Kaisha - Inventors: Koji Imamiya; Kei Onishi - Web page: https://patentgrep.com/patent/US10503095B2 ## CPC - G03G 15/0849: {Detection or control means for the developer concentration} - G03G 15/0877: {Arrangements for metering and dispensing developer from a developer cartridge into the development unit} - G03G 15/556: {for toner consumption, e.g. pixel counting, toner coverage detection or toner density measurement} - G03G: ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY ## Abstract An image forming apparatus of an exemplary embodiment includes a temperature sensor, a developing unit, a supply unit, and a control unit. The temperature sensor detects a temperature. The developing unit supplies developer to an image carrier and performs development. The supply unit contains developer and supplies the contained developer to the developing unit. The control unit executes developer replacement processing including discharging the developer from the developing unit and supplying the developer contained in the supply unit to the developing unit based on a first ratio which a ratio of a developer supply time during which the supply unit performs supply of the developer for the developing unit and a drive time during which the developing unit is driven and a threshold value obtained based on a detected temperature of a temperature sensor. ## Claims ### Claim 1 An image forming apparatus comprising: a temperature sensor which detects a temperature inside the image forming apparatus; a developing unit which supplies developer to an image carrier and performs development; a supply unit which contains developer and is configured to supply the contained developer to the developing unit; and a controller configured to execute developer replacement processing to discharge the developer from the developing unit and to supply the developer contained in the supply unit to the developing unit, wherein the developer replacement processing is executed based on a developer supply time for supplying the developer to the developing unit, a drive time for driving the developing unit, and the temperature detected by the temperature sensor, and wherein the developer comprises a toner comprising one of a decolorable toner or a non-decolorable toner. ### Claim 2 (depends on 1) The apparatus according to claim 1, wherein the controller performs the developer replacement processing for a color of the developer. ### Claim 3 (depends on 1) The apparatus according to claim 1, wherein the controller cumulatively adds a first time during which supply of the developer is performed for the developing unit when image formation processing is performed and a second time during which the developing unit is driven when the image formation processing is performed respectively to calculate the developer supply time and the drive time and initializes the developer supply time and the drive time after the developer replacement processing is performed. ### Claim 4 (depends on 3) The apparatus according to claim 3, wherein the controller adds the first time during which supply of the developer is performed for the developing unit and the second time during which the developing unit is driven when the developer replacement processing is performed to the developer supply time and the drive time to calculate a first ratio and repeatedly executes the developer replacement processing until the first ratio becomes less than the threshold value. ### Claim 5 (depends on 1) The apparatus according to claim 1, wherein the developer further comprises a carrier. ### Claim 6 (depends on 1) The apparatus according to claim 1, further comprising: a concentration sensor which detects a concentration of the toner contained in the developer, wherein the controller determines whether a forcible supply operation, which drives the developing unit at all times until reaching a specified concentration and stirs a carrier and a newly supplied toner, is performed or not based on the detected value of the concentration sensor. ### Claim 7 (depends on 6) The apparatus according to claim 6, wherein the controller initializes the developer supply time and the drive time after performing the forcible supply operation. ### Claim 8 (depends on 2) The apparatus according to claim 2, wherein the controller performs the developer replacement processing for yellow toner, magenta toner, cyan toner, and black toner of the developer. ### Claim 9 A developer replacement method of an image forming apparatus including a developing unit which supplies developer to an image carrier and performs development, a supply unit which contains the developer and supplies the contained developer to the developing unit, and a temperature sensor which detects a temperature inside the image forming apparatus, the method comprising: calculating a first ratio of a developer supply time during which the supply unit performs supply of the developer to the developing unit and a drive time during which the developing unit is driven; performing developer replacing processing for discharging the developer from the developing unit and supplying the developer contained in the supply unit to the developing unit based on the first ratio and a threshold value obtained based on the detected temperature of the temperature sensor, wherein the developer comprises a toner comprising one of a decolorable toner or a non-decolorable toner; storing a correspondence relationship between a value of the detected temperature and the threshold value; and obtaining the threshold value from the correspondence relationship according to the detected temperature. ### Claim 10 (depends on 9) The method according to claim 9, further comprising, by the image forming apparatus, cumulatively adding a time during which supply of the developer is performed for the developing unit when image formation processing is performed and a time during which the developing unit is driven when the image formation processing is performed respectively to calculate the developer supply time and the drive time and initializing the developer supply time and the drive time after the developer replacement processing is performed. ### Claim 11 (depends on 10) The method according to claim 10, further comprising, by the image forming apparatus, adding the time during which supply of the developer is performed for the developing unit and the time during which the developing unit is driven when the developer replacement processing is performed to the developer supply time and the drive time to calculate the first ratio and repeatedly executing the developer replacement processing until the first ratio becomes less than the threshold value. ### Claim 12 (depends on 9) The method according to claim 9, further comprising performing the developer replacement processing for each color of the developer. ### Claim 13 (depends on 9) The method according to claim 9, wherein the developer further comprises a carrier. ### Claim 14 (depends on 13) The method according to claim 13, further comprising: detecting a concentration of the toner contained in the developer, and determining whether a forcible supply operation, which drives the developing unit at all times until reaches a specified concentration and stirs a carrier and a newly supplied toner, is performed or not based on a detected value. ### Claim 15 (depends on 14) The method according to claim 14, further comprising initializing the developer supply time and the drive time after performing the forcible supply operation. ### Claim 16 (depends on 9) The method according to claim 9, further comprising performing the developer replacement processing for yellow toner, magenta toner, cyan toner, and black toner of the developer. ### Claim 17 (depends on 1) The apparatus according to claim 1, wherein the developer replacement processing is executed based on a value calculated by the developer supply time and the drive time, and a threshold value corresponding to the temperature. ### Claim 18 (depends on 17) The apparatus according to claim 17, wherein the developer replacement processing is executed when the value is less than the threshold value.