# US 10,502,869 B2 · Optical element with a porous low refractive index layer having a protection layer

> Agents: this data is available as JSON from the patentgrep API and MCP server — see https://patentgrep.com/llms.txt

- Number: US 10,502,869 B2
- Document ID: US10502869B2
- Status: Granted
- Kind: B2
- Application number: 13/879,842
- Filed: 2011-10-20
- Published: 2013-08-08
- Granted: 2019-12-10
- Earliest claimed: 2010-10-20
- Assignees: 3M Innovative Properties Company
- Applicants: William D. Coggio; Ramesh C. Kumar; John A. Wheatley; Michael L. Steiner; William F. Edmonds; Lan H. Liu; Encai Hao; Robert F. Kamrath; John J. Stradinger
- Inventors: William D. Coggio; Ramesh C. Kumar; John A. Wheatley; Michael L. Steiner; William F. Edmonds; Lan H. Liu; Encai Hao; Robert F. Kamrath; John J. Stradinger
- Web page: https://patentgrep.com/patent/US10502869B2

## CPC

- G02B 1/105
- G02B 1/14: Protective coatings, e.g. hard coatings
- G02B 1/11: Anti-reflection coatings
- G02B 2207/107: Porous materials, e.g. for reducing the refractive index
- Y10T 428/24975: No layer or component greater than 5 mils thick
- Y10T 428/24997: Of metal-containing material
- G02B: OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- Y10T: TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION

## Abstract

An optical article includes an optical element, a low refractive index layer disposed on the optical element having an effective refractive index of 1.3 or less and a polymeric protective layer disposed on the low refractive index layer. The low refractive index layer includes a binder, a plurality of metal oxide particles dispersed in the binder, and a plurality of interconnected voids. The polymeric protective layer does not increase an effective refractive index of the optical article by greater than 10%.

## Claims

### Claim 1

An optical article comprising:
a first optical element comprising a polarizing film, a diffusing film, a reflecting film, a retarder, a light guide or a liquid crystal display panel; and
a second optical element comprising:
(a) a low refractive index layer having an effective refractive index of 1.3 or less disposed on the first optical element, the low refractive index layer comprising: a binder; a plurality of particles of fumed silica or fumed alumina dispersed in the binder; wherein the low refractive index layer comprises a plurality of interconnected voids and has a thickness of 1 to 20 micrometers; and
(b) a water resistant polymeric protective layer formed from polymers having an average molecular weight of greater than 50,000 g/mol disposed on the low refractive index layer, wherein the polymeric protective layer has a thickness of 1 to 15 micrometers, said polymers comprising:
organomodified silicones selected from the group consisting of (meth)acrylate modified silicones, silicone modified (meth)acrylates, silicone-polyureas, silicone-polyurethane-polyureas, silicone polyamides, and silicone polyoxamides; or thermoplastic silicone acrylate copolymers; and
wherein the polymeric protective layer does not increase an effective refractive index of the second optical element by greater than 10% as compared to a second optical element having no polymeric protective layer.

### Claim 2 (depends on 1)

An optical article according to claim 1, wherein the polymeric protective layer is formed from polymers having an average molecular weight of at least 100,000 g/mol.

### Claim 3 (depends on 1)

An optical article according to claim 1, wherein the polymeric protective layer comprises cross-linked polymers.

### Claim 4 (depends on 3)

An optical article according to claim 3, wherein the polymeric protective layer is formed from an aqueous emulsion.

### Claim 5 (depends on 1)

An optical article according to claim 1, wherein the polymeric protective layer comprises thermoplastic polymers having a Tg of 60 degrees centigrade or greater.

### Claim 6 (depends on 1)

An optical article according to claim 1, wherein the polymeric protective layer is a pressure sensitive adhesive.

### Claim 7 (depends on 1)

An optical article according to claim 1, wherein the polymeric protective layer comprises a plurality of haze generating particles dispersed in the protective layer.

### Claim 8 (depends on 7)

An optical article according to claim 7, wherein the haze generating particles have an average lateral dimension of 1 micrometer or greater.

### Claim 9 (depends on 1)

An optical article according to claim 1, wherein the plurality of particles comprises fumed silica.

### Claim 10 (depends on 1)

An optical article according to claim 1, wherein a weight ratio of the binder to the plurality of particles is 1:2 or less.

### Claim 11 (depends on 1)

An optical article according to claim 1, wherein the optical article has a haze value of at least 75%.

### Claim 12 (depends on 1)

An optical article according to claim 1, further comprising a second low refractive index layer disposed on the optical element or polymeric protective layer or between the low refractive index layer and the polymeric protective layer.

### Claim 13

An optical article comprising:
an optical element;
a low refractive index layer having an effective refractive index of 1.3 or less disposed on the optical element, the low refractive index layer comprising: a binder; a plurality of fumed silica particles dispersed in the binder; and wherein the low refractive index layer comprises a plurality of interconnected voids and has a thickness of 1 to 20 micrometers; and
a polymeric protective layer formed from polymers having an average molecular weight of greater than 50,000 g/mol said polymers comprising crosslinked organo-modified silicone selected from the group consisting of (meth)acrylate modified silicones, silicone modified (meth)acrylates, silicone-polyureas, silicone-polyurethane-polyureas, silicone polyamides, and silicone polyoxamides; wherein the polymeric protective layer has a thickness of 1 to 15 micrometers.

### Claim 14 (depends on 13)

An optical article according to claim 13, wherein the polymeric protective layer comprises polymers having an average molecular weight of at least 100,000 g/mol.

### Claim 15 (depends on 13)

An optical article according to claim 13, wherein the polymeric protective layer comprises polymers having an average molecular weight of at least 250,000 g/mol.

### Claim 16 (depends on 13)

An optical article according to claim 13, wherein the polymeric protective layer comprises polymers having an average molecular weight of at least 500,000 g/mol.

### Claim 17 (depends on 13)

An optical article according to claim 13, wherein a weight ratio of the binder to the plurality of particles is 1:2 or less.

### Claim 18 (depends on 13)

An optical article according to claim 13, wherein the optical article has a haze value of at least 75%.
