# US 10,502,634 B2 · Temperature measuring head unit for a hot stick

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- Number: US 10,502,634 B2
- Document ID: US10502634B2
- Status: Granted
- Kind: B2
- Application number: 15/584,511
- Filed: 2017-05-02
- Published: 2017-11-02
- Granted: 2019-12-10
- Earliest claimed: 2016-05-02
- Assignees: Hastings Fiber Glass Products, Inc.
- Applicants: Kevin Lynn Baum; Lewis Allender Shaw
- Inventors: Kevin Lynn Baum; Lewis Allender Shaw
- Web page: https://patentgrep.com/patent/US10502634B2

## CPC

- G01K 1/024: for remote indication
- G01D 11/30: Supports specially adapted for an instrument; Supports specially adapted for a set of instruments
- G01J 5/025: {Interfacing a pyrometer to an external device or network; User interface}
- G01J 5/0275: {Control or determination of height or distance or angle information for sensors or receivers}
- G01J 5/028: {using a charging unit or battery}
- G01J 5/047: {Mobile mounting; Scanning arrangements}
- G01J 5/07: Arrangements for adjusting the solid angle of collected radiation, e.g. adjusting or orienting field of view, tracking position or encoding angular position (optical collimating elements G01J5/0806)
- G01J 5/0859: {Sighting arrangements, e.g. cameras}
- G01K 1/143: for measuring surface temperatures
- H02G 1/02: for overhead lines or cables
- G01K: MEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR (radiation pyrometry G01J5/00)
- G01D: MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01J: MEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY (light sources F21, H01J, H01K, H05B; investigating properties of materials by optical means G01N)
- H02G: INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES

## Abstract

A temperature sensing system including a head unit comprising a thermal sensor for acquiring thermal data from a surface, a wireless transmitter wirelessly transmitting the thermal data, and a mounting interface; and a non-conductive pole connected to the mounting interface of the head unit.

## Claims

### Claim 1

A head unit comprising:
a directional non-contact thermal sensor for acquiring thermal data from a surface within a field-of-view (FOV) of the non-contact thermal sensor;
a direction pointing protrusion providing a visual aid for orienting the FOV towards a surface of interest;
a wireless transmitter wirelessly transmitting the thermal data; and
a mounting interface for mounting the head unit to another object;
wherein the mounting interface comprises a universal hot-stick mount for attaching the head unit to a hot-stick.

### Claim 2 (depends on 1)

The head unit of claim 1, further comprising battery monitoring circuitry for providing a battery level of the head unit, and wherein the wireless transmitter further transmits a value of the battery level.

### Claim 3 (depends on 1)

The head unit of claim 1, wherein the direction pointing protrusion protrudes beyond an orientation plane of the non-contact thermal sensor by at least 2 inches.

### Claim 4 (depends on 1)

The head unit of claim 1, wherein a tip of the direction pointing protrusion is located near an edge of the FOV of the non-contact thermal sensor.

### Claim 5 (depends on 1)

The head unit of claim 1, wherein the directional non-contact thermal sensor has an approximately circular sensing FOV with a diameter that increases with distance from the sensor.

### Claim 6 (depends on 1)

The head unit of claim 1, further comprising a momentary-contact power switch with an embedded device status visual indicator for indicating an operational status of the head unit.

### Claim 7 (depends on 1)

The head unit of claim 1, further comprising automatic function disabling circuitry for disabling one or more components of the head unit when a battery level of the head unit is below a threshold value.

### Claim 8

A head unit comprising:
a directional non-contact thermal sensor for acquiring thermal data from a surface within a field-of-view (FOV) of the non-contact thermal sensor;
a direction pointing protrusion providing a visual aid for orienting the FOV towards a surface of interest;
a wireless transmitter wirelessly transmitting the thermal data; and
a mounting interface for mounting the head unit to another object;
a shielded enclosure to provide at least partial shielding from electric-power-line-frequency electric fields;
wherein the shielded enclosure comprises a conductive enclosure with an opening for at least one of: the directional non-contact thermal sensor; an antenna for the wireless transmitter, wherein the antenna is proximal to the opening; and
a battery compartment.

### Claim 9

A temperature sensing system comprising:
a head unit comprising a thermal sensor for acquiring thermal data from a surface, a wireless transmitter wirelessly transmitting the thermal data, and a mounting interface;
wherein the head unit includes a sliding cover covering a contact sensor, the sliding cover being configured to slide between a cover position wherein the contact sensor is covered and a measurement position wherein the contact sensor is exposed to the surface for measuring a temperature of the surface, engagement with the surface causing the sliding cover to move from the cover position to the measurement position.

### Claim 10 (depends on 9)

The temperature sensing system of claim 9, further comprising:
a non-conductive pole connected to the mounting interface of the head unit.

### Claim 11 (depends on 9)

The temperature sensing system of claim 9, wherein the thermal sensor comprises a directional non-contact thermal sensor for acquiring the thermal data from a surface within a field-of-view (FOV) of the non-contact thermal sensor; and the head unit further includes a direction pointing protrusion providing a visual aid for orienting the FOV towards a surface of interest.

### Claim 12 (depends on 9)

The temperature sensing system of claim 9, wherein the thermal sensor comprises a contact sensor.

### Claim 13 (depends on 9)

The temperature sensing system of claim 9, wherein the non-conductive pole is telescopically extendible.

### Claim 14

A system comprising:
a head unit comprising a thermal sensor and a wireless transmitter, said head unit acquiring thermal data with the thermal sensor and wirelessly transmitting the thermal data;
wherein the head unit includes a sliding cover covering a contact sensor, the sliding cover being configured to slide between a cover position wherein the contact sensor is covered and a measurement position wherein the contact sensor is exposed to a surface for measuring a temperature of the surface, engagement with the surface causing the sliding cover to move from the cover position to the measurement position.

### Claim 15 (depends on 14)

The system of claim 14, further comprising:
a remote unit comprising a wireless receiver receiving the thermal data wirelessly transmitted from the head unit and a display, said remote unit displaying information related to the received thermal data.

### Claim 16 (depends on 14)

The system of claim 14, wherein the thermal sensor comprises a directional non-contact thermal sensor for acquiring the thermal data from a surface within a field-of-view (FOV) of the non-contact thermal sensor; and the head unit further includes a direction pointing protrusion providing a visual aid for orienting the FOV towards a surface of interest.

### Claim 17 (depends on 14)

The system of claim 14, wherein the thermal sensor comprises a contact sensor.

### Claim 18 (depends on 14)

The system of claim 14, wherein the head unit further comprises a momentary-contact power switch with an embedded device status visual indicator for indicating an operational status of the head unit.

### Claim 19 (depends on 14)

The system of claim 14, wherein the display of the remote unit further displays a battery level for the head unit based on a battery level value transmitted from the head unit to the remote unit.

### Claim 20 (depends on 14)

The system of claim 14, wherein the display of the remote unit further displays a received signal quality for a wireless signal received by the remote unit from the head unit.

### Claim 21 (depends on 14)

The system of claim 14, wherein the display of the remote unit further displays an error message if a received signal quality for a wireless signal received by the remote unit from the head unit is below a predetermined threshold value.

### Claim 22

A method, comprising:
attaching a head unit comprising a non-contact thermal sensor and a wireless transmitter to a pole;
pointing the head unit towards ah object;
receiving thermal data transmitted wirelessly from the head unit to a remote unit, the remote unit being located near an operator, the remote unit having a wireless receiver for receiving the thermal data, the remote unit having a display;
displaying the thermal data on the display of the remote unit for the operator;
determining a battery level value for the remote unit;
receiving a head unit battery level value wirelessly from the head unit;
displaying battery level information for the head unit based on the head unit battery level value;
displaying the battery level information for the remote unit based on a remote unit battery level value; and
indicating an error condition if at least one of the head unit and remote unit battery level values is below a threshold value.

### Claim 23 (depends on 22)

The method of claim 22, further including:
obtaining battery level data for one or more batteries powering the head unit; and
transmitting the battery level data with the wireless transmitter.

### Claim 24 (depends on 23)

The method of claim 23, wherein the obtaining and transmitting are automatically repeated periodically over time.

### Claim 25 (depends on 23)

The method of claim 23, further comprising:
determining an operational state of the head unit; and
displaying the determined operational state with a visual indicator on the head unit.

### Claim 26 (depends on 25)

The method of claim 25, wherein the operational state is at least one of: powered on but not paired with a receiver, powered on and paired with a receiver, transitioning to a powered off state, and powered off.

### Claim 27 (depends on 23)

The method of claim 23, further comprising automatically disabling one or more components of the head unit when a battery level of the head unit is below a threshold value.

### Claim 28 (depends on 22)

The method of claim 22, wherein a step of indicating the error condition comprises at least one of: ceasing display of the thermal information; displaying a warning message; and ceasing display of any information.

### Claim 29 (depends on 22)

The method of claim 22, further comprising displaying a warning message when a wireless connection between the head unit and the remote unit is lost.

### Claim 30 (depends on 22)

The method of claim 22, further comprising displaying received signal quality information for wireless signals received from the head unit.

### Claim 31 (depends on 22)

The method of claim 22, further comprising displaying an error message if a received signal quality for a wireless signal received by the remote unit is below a predetermined threshold value.

### Claim 32 (depends on 22)

The method of claim 22, wherein the method is automatically repeated periodically over time.
