# US 10,502,512 B1 · Firearm muzzle accessory

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- Number: US 10,502,512 B1
- Document ID: US10502512B1
- Status: Granted
- Kind: B1
- Application number: 16/110,777
- Filed: 2018-08-23
- Granted: 2019-12-10
- Earliest claimed: 2018-08-23
- Assignees: Smith & Wesson Corp.
- Applicants: Smith & Wesson Corp.
- Inventors: Grey Beaudry
- Web page: https://patentgrep.com/patent/US10502512B1

## CPC

- F41A 21/30: Silencers
- F41A 21/28: Gas-expansion chambers; Barrels provided with gas-relieving ports (F41A1/06, F41A13/08 {and F41A21/36} take precedence)
- F41A 21/325: {Mountings for muzzle attachments}
- F41A 21/34: Flash dampers
- F41A: FUNCTIONAL FEATURES OR DETAILS COMMON TO BOTH SMALLARMS AND ORDNANCE, e.g. CANNONS; MOUNTINGS FOR SMALLARMS OR ORDNANCE

## Abstract

A gas diffuser for a firearm muzzle accessory such as a firearm sound suppressor, flash hider, or muzzle brake. The gas diffuser includes a diffuser baffle extending helically around the projectile passage. A firearm sound suppressor including the gas diffuser can include a housing and gas baffling inside the housing downstream from the gas diffuser.

## Claims

### Claim 1

A firearm sound suppressor for use with a firearm, the firearm sound suppressor comprising:
a firearm connector constructed for connecting the firearm sound suppressor to the firearm;
a housing supported by the firearm connector, the housing having a proximal end and a distal end opposite the proximal end;
a projectile passage extending between the proximal and distal ends of the housing through which a projectile can pass along a projectile axis through the firearm suppressor;
gas baffling supported by the housing, the gas baffling including a diffuser body, the diffuser body including a diffuser baffle extending helically around the projectile passage, the diffuser baffle bounding a slot extending helically around the projectile passage, the diffuser body including an opening extending helically around the projectile passage and permitting gas flow from the projectile passage to enter the helical slot.

### Claim 2 (depends on 1)

A firearm sound suppressor as set forth in claim 1, wherein the gas baffling includes a plurality of baffle walls located distally from the diffuser baffle, the plurality of baffle walls separating a plurality of gas expansion chambers located distally from the diffuser baffle.

### Claim 3 (depends on 2)

A firearm sound suppressor as set forth in claim 2, wherein the diffuser baffle is in a diffuser chamber located proximally from the gas expansion chambers.

### Claim 4 (depends on 3)

A firearm sound suppressor as set forth in claim 3, wherein the diffuser baffle is shaped and arranged to diffuse gas laterally from the projectile passage into the diffuser chamber in a generally spiral pattern radiating from and extending along the projectile axis.

### Claim 5 (depends on 3)

A firearm sound suppressor as set forth in claim 3, wherein the diffuser body reduces from a first width transverse to the projectile axis to a second width transverse to the projectile axis as the diffuser body extends distally in the diffuser chamber, the second width being less than the first width.

### Claim 6 (depends on 1)

A firearm sound suppressor as set forth in claim 1, wherein the diffuser baffle extends helically around at least half of the circumference of the projectile passage.

### Claim 7 (depends on 1)

A firearm sound suppressor as set forth in claim 1, wherein the diffuser baffle has a first thickness transverse to the projectile axis at a proximal segment of the diffuser baffle, and the diffuser baffle has a second thickness transverse to the projectile axis at a distal segment of the diffuser baffle, the second thickness being less than the first thickness.

### Claim 8 (depends on 7)

A firearm sound suppressor as set forth in claim 7, wherein the thickness of the diffuser baffle reduces from the first thickness to the second thickness as the diffuser baffle extends helically around the projectile axis.

### Claim 9 (depends on 1)

A firearm sound suppressor as set forth in claim 1, wherein the diffuser body has an outer surface having a generally conical shape reducing in width transvers to the projectile axis as the diffuser body extends distally.

### Claim 10 (depends on 9)

A firearm sound suppressor as set forth in claim 9, wherein the diffuser body has a generally cylindrical passage around which the diffuser baffle extends, the generally cylindrical passage forming part of the projectile passage.

### Claim 11 (depends on 10)

A firearm sound suppressor as set forth in claim 10, wherein the diffuser body defines a helical gas flow path at least partially in the slot extending helically around the projectile passage, the helical gas flow path having an axial entrance for entry of gas from the projectile passage into the helical gas flow path in a direction generally parallel to the projectile axis.

### Claim 12 (depends on 1)

A firearm sound suppressor as set forth in claim 1, wherein the diffuser body includes at least one gas port different than the helical slot, the gas port extending from the projectile passage through the diffuser body to an outlet of the port on an outer surface of the diffuser body.

### Claim 13

A firearm muzzle accessory for diffusing gas emitted from a muzzle of a firearm, the firearm muzzle accessory comprising:
a firearm connector constructed for connecting the firearm accessory to the firearm;
a diffuser body supported by the firearm connector, the diffuser body having a projectile passage through which a projectile can pass along a projectile axis through the diffuser body, the diffuser body including a diffuser baffle extending helically around the projectile passage, the diffuser baffle bounding a slot extending helically around the projectile passage, the diffuser body including an opening extending helically around the projectile passage and permitting gas flow from the projectile passage to enter the helical slot.

### Claim 14 (depends on 13)

A firearm muzzle accessory as set forth in claim 13, wherein the diffuser baffle is shaped and arranged to diffuse gas laterally from the projectile passage in a generally spiral pattern radiating from and extending along the projectile axis.

### Claim 15 (depends on 13)

A firearm muzzle accessory as set forth in claim 13, wherein the diffuser baffle has a first thickness transverse to the projectile axis at a proximal segment of the diffuser baffle, and the diffuser baffle has a second thickness transverse to the projectile axis at a distal segment of the diffuser baffle, the second thickness being less than the first thickness.

### Claim 16 (depends on 15)

A firearm muzzle accessory as set forth in claim 15, wherein the thickness of the diffuser baffle reduces from the first thickness to the second thickness as the diffuser baffle extends helically around the projectile axis.

### Claim 17 (depends on 13)

A firearm muzzle accessory as set forth in claim 13, wherein the diffuser body has an outer surface having a generally conical shape reducing in width transverse to the projectile axis as the diffuser body extends distally.

### Claim 18 (depends on 17)

A firearm muzzle accessory as set forth in claim 17, wherein the diffuser body has a generally cylindrical passage around which the diffuser baffle extends, the generally cylindrical passage forming part of the projectile passage.

### Claim 19 (depends on 18)

A firearm muzzle accessory as set forth in claim 18, wherein the diffuser body defines a helical gas flow path at least partially in the slot extending helically around the projectile passage, the helical gas flow path having an axial entrance for entry of gas from the projectile passage into the helical gas flow path in a direction generally parallel to the projectile axis.

### Claim 20 (depends on 13)

A firearm muzzle accessory as set forth in claim 13, wherein the diffuser baffle extends helically around at least half of the circumference of the projectile passage.

### Claim 21 (depends on 13)

A firearm muzzle accessory as set forth in claim 13, wherein the diffuser body includes at least one gas port different than the helical slot, the gas port extending from the projectile passage through the diffuser body to an outlet of the port on an outer surface of the diffuser body.
