# US 10,502,121 B2 · Pressure wave supercharger cooling system and method

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- Number: US 10,502,121 B2
- Document ID: US10502121B2
- Status: Granted
- Kind: B2
- Application number: 15/327,938
- Filed: 2015-07-24
- Published: 2017-07-27
- Granted: 2019-12-10
- Earliest claimed: 2014-07-24
- Assignees: Antrova AG
- Applicants: Antrova AG
- Inventors: Mario Skopil
- Web page: https://patentgrep.com/patent/US10502121B2

## CPC

- F02B 33/42: with driven apparatus for immediate conversion of combustion gas pressure into pressure of fresh charge, e.g. with cell-type pressure exchangers
- F02B 39/005: {Cooling of pump drives}
- F02B 39/14: Lubrication of pumps; Safety measures therefor
- F04F 13/00: Pressure exchangers
- Y02T 10/12: Improving ICE efficiencies
- F02B: INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL (gas-turbine plants F02C; hot-gas or combustion-product positive-displacement engine plants F02G)
- F04F: PUMPING OF FLUID BY DIRECT CONTACT OF ANOTHER FLUID OR BY USING INERTIA OF FLUID TO BE PUMPED {(evacuating by sorption F04B)}; SIPHONS {(conveying materials in bulk by flows of gas, liquid of foam B65G53/00)}
- Y02T: CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION

## Abstract

A pressure wave supercharger for compressing fresh air for an internal combustion engine includes a cold gas housing, a hot gas housing, and a rotor casing inside which a rotatable cell rotor is disposed. The hot gas housing has a high-pressure exhaust gas duct and a low-pressure exhaust gas duct, while the cold gas housing has a fresh air duct and a charge air duct. The high-pressure exhaust gas duct, the low-pressure exhaust gas duct, the fresh air duct and the charge air duct are fluidically connected to the cell rotor. The hot gas housing has a heat exchanger which is designed in such a way that at least a first bearing for a rotor shaft can be cooled.

## Claims

### Claim 1

A pressure wave supercharger for compressing fresh air for an internal combustion engine, comprising:
a cold gas housing, a hot gas housing, and a rotor casing, which is arranged therebetween;
wherein a rotatable cell rotor is arranged within the rotor casing;
wherein the hot gas housing includes a high-pressure exhaust duct and a low-pressure exhaust duct;
wherein the cold gas housing includes a fresh air duct and a charge air duct;
wherein the high-pressure exhaust duct, the low-pressure exhaust duct, the fresh air duct and the charge air duct are fluidically connected to the cell rotor;
wherein the hot gas housing includes a first bearing, and the cold gas housing includes a second bearing;
wherein the cell rotor comprises a rotor shaft, which is mounted in the first and second bearings;
the rotor casing is an integral tubular barrel casing, which is connected to the hot gas housing and the cold gas housing;
the hot gas housing includes a heat exchanger for cooling at least the first bearing;
wherein the heat exchanger has cooling ducts, which extend within the hot gas housing;
wherein the hot gas housing comprises a bearing seat wall, which, on the side facing the first bearing, has a bearing seat of the first bearing, wherein the first bearing is arranged in the bearing seat, and, on a side facing away from the first bearing, the bearing seat wall forms part of a cooling duct outer wall of a cooling duct of the heat exchanger;
wherein the bearing seat wall has an end and, starting from the end, a bearing section in the form of a hollow cylinder, wherein the end and the bearing sections forms the bearing seat, and wherein both the end and the bearing section are in the form of a hollow cylinder and form part of the cooling duct outer wall; and
wherein the end and the bearing section surround an axial end of the first bearing on three sides.

### Claim 2 (depends on 1)

The pressure wave supercharger as claimed in claim 1, wherein the heat exchanger has a cooling duct, which completely surrounds the high-pressure exhaust duct, at least in some section or sections, with the result that the outer wall of the high-pressure exhaust duct simultaneously forms part of the cooling duct outer wall.

### Claim 3 (depends on 2)

The pressure wave supercharger as claimed in claim 2, wherein the heat exchanger has a cooling duct which completely surrounds the low-pressure exhaust duct, at least in some section or sections, with the result that the outer wall of the low-pressure exhaust duct simultaneously forms part of the cooling duct outer wall.

### Claim 4 (depends on 1)

The pressure wave supercharger as claimed in claim 1, wherein the heat exchanger is designed in such a way that the high-pressure exhaust duct can be cooled, wherein the first bearing is cooled first and then the high-pressure exhaust duct.

### Claim 5 (depends on 1)

The pressure wave supercharger as claimed in claim 1, wherein the heat exchanger is designed in such a way that the low-pressure exhaust duct can also be cooled.

### Claim 6 (depends on 1)

The pressure wave supercharger as claimed in claim 1, wherein the heat exchanger comprises a water circuit for cooling.

### Claim 7 (depends on 1)

The pressure wave supercharger as claimed in claim 1, wherein an additional heat exchanger cools a high-pressure exhaust feed line, wherein the high-pressure exhaust feed line is arranged upstream of the high-pressure exhaust duct in the exhaust gas flow direction.

### Claim 8 (depends on 1)

The pressure wave supercharger as claimed in claim 1, wherein at least the first bearing or the second bearing is designed as a rolling bearing.

### Claim 9 (depends on 1)

The pressure wave supercharger as claimed in claim 1, wherein at least the first bearing has an oil or grease lubrication system.

### Claim 10 (depends on 7)

The pressure wave supercharger as claimed in claim 7, wherein the hot gas housing comprises an oil circuit, which supplies the first bearing with oil.

### Claim 11 (depends on 1)

The pressure wave supercharger as claimed in claim 1, wherein the cell rotor is of at least two-part design in the direction of extent of the rotor shaft and comprises a first cell rotor part and a second cell rotor part, wherein the two cell rotor parts are spaced apart in the direction of extent of the rotor shaft.

### Claim 12 (depends on 1)

The pressure wave supercharger as claimed in claim 1, wherein a sealing ring for sealing is arranged between the cold housing and the rotor casing and/or between the hot gas housing and the rotor casing, and in that the sealing ring is composed of metal or plastic.

### Claim 13 (depends on 1)

The pressure wave supercharger as claimed in claim 1, wherein the hot gas housing is manufactured from aluminum or a light metal alloy.

### Claim 14

A method for operating a pressure wave supercharger for compressing fresh air for an internal combustion engine, wherein the pressure wave supercharger having:
a cold gas housing, a hot gas housing, and a rotor casing, which is arranged therebetween, wherein a rotatable cell rotor is arranged within the rotor casing, the hot gas housing including a high-pressure exhaust duct and a low-pressure exhaust duct, the cell rotor being supported by a first bearing and by a second bearing arranged in the cold gas housing, the hot gas housing being cooled by a heat exchanger so that that the first bearing is cooled by arranged in a bearing seat and the bearing seat is cooled externally by a cooling liquid; a temperature sensor in the high-pressure exhaust duct; and
the method comprising:
measuring a temperature in the high-pressure exhaust duct via the temperature sensor;
changing the cooling capacity of the heat exchanger in response to the temperature measured in the high-pressure exhaust duct;
reducing the cooling capacity of the heat exchanger during a cold start until the pressure wave supercharger reaches a minimum temperature (Tmin), and
increasing the cooling capacity of the heat exchanger to cool the first bearing in the hot gas housing.

### Claim 15 (depends on 14)

The method as claimed in claim 14, wherein an exhaust gas flow from the internal combustion engine flowing through at least one of the high-pressure exhaust duct or through a high-pressure exhaust feed line arranged upstream of the high-pressure exhaust duct is cooled.

### Claim 16 (depends on 14)

The method as claimed in claim 14, wherein a cooling duct completely surrounds the high-pressure exhaust duct, at least along a cooling section, with the result that the high-pressure exhaust duct is cooled along the entire circumferential surface in the cooling section.

### Claim 17 (depends on 16)

The method as claimed in claim 16, wherein a cooling duct completely surrounds the low-pressure exhaust duct, at least along a cooling section, with the result that the low-pressure exhaust duct is cooled along the entire circumferential surface in the cooling section.

### Claim 18 (depends on 14)

The method as claimed in claim 14, wherein the cooling capacity of the heat exchanger during a cold start is reduced during a predetermined starting time period (Tst), and wherein the cooling capacity of the heat exchanger is increased on expiry of the starting time period (Tst).

### Claim 19

A pressure wave supercharger for compressing fresh air for an internal combustion engine, comprising:
a cold gas housing, a hot gas housing, and a rotor casing, which is arranged therebetween;
wherein a rotatable cell rotor is arranged within the rotor casing;
wherein the hot gas housing comprises a high-pressure exhaust duct and a low-pressure exhaust duct;
wherein the cold gas housing includes a fresh air duct and a charge air duct;
wherein the high-pressure exhaust duct, the low-pressure exhaust duct, the fresh air duct and the charge air duct are fluidically connected to the cell rotor;
wherein the hot gas housing includes a first bearing, and the cold gas housing includes a second bearing;
wherein the cell rotor comprises a rotor shaft, which is mounted in the first and second bearings;
the rotor casing is an integral tubular barrel casing, which is connected to the hot gas housing and the cold gas housing;
the hot gas housing includes a heat exchanger for cooling at least the first bearing;
wherein the heat exchanger has cooling ducts, which extend within the hot gas housing; and
wherein an additional heat exchanger cools a high-pressure exhaust feed line;
wherein the high-pressure exhaust feed line is arranged upstream of the high-pressure exhaust duct in the exhaust gas flow direction.
