# US 10,501,656 B2 · Solvent-free wire enamel composition

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- Number: US 10,501,656 B2
- Document ID: US10501656B2
- Status: Granted
- Kind: B2
- Application number: 14/237,499
- Filed: 2012-08-06
- Published: 2014-07-24
- Granted: 2019-12-10
- Earliest claimed: 2011-08-09
- Assignees: Elantas GmbH
- Applicants: Ronnie Halfar; Sascha Toedter-Koenig; Klaus-W. Lienert; Simon Rost; Stefan Hartkopp; Hans-Ulrich Moritz
- Inventors: Ronnie Halfar; Sascha Toedter-Koenig; Klaus-W. Lienert; Simon Rost; Stefan Hartkopp; Hans-Ulrich Moritz
- Web page: https://patentgrep.com/patent/US10501656B2

## CPC

- C09D 179/085: {Unsaturated polyimide precursors}
- C08G 73/16: Polyester-imides
- C09D 179/08: Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- H01B 3/306: {Polyimides or polyesterimides}
- H01B 13/065: {Insulating conductors with lacquers or enamels}
- H01B 13/148: {Selection of the insulating material therefor}
- H01B 3/308: {Wires with resins}
- C09D: COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR (cosmetics A61K; processes for applying liquids or other fluent materials to surfaces, in general, B05D; staining wood B27K5/02; glazes or vitreous enamels C03C; natural resins, French polish, drying-oils, driers, turpentine, per se, C09F; polishing compositions other than French polish, ski waxes C09G; adhesives or use of materials as adhesives C09J; materials for sealing or packing joints or covers C09K3/10; materials for stopping leaks C09K3/12; processes for the electrolytic or electrophoretic production of coatings C25D)
- C08G: MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- H01B: CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES (selection for magnetic properties H01F1/00; waveguides H01P {; printed circuits H05K})

## Abstract

The present invention relates to a solvent-free wire enamel composition containing extrudable, polyesterimide-containing binders, prepared from polyols, polycarboxylic acids, imide-forming components, and structural elements which are crosslinkable after extrusion.

## Claims

### Claim 1

A method of applying an enamel composition to a wire, wherein the method comprises melting the enamel composition in an extruder, applying the melted composition to the wire and subjecting the applied composition to post-crosslinking, the enamel composition being a solvent-free wire enamel composition comprising an extrudable, polyesterimide-containing binder prepared from (i) polyols, (ii) polycarboxylic acids, (iii) imide-forming components, and (iv) structural elements which are crosslinkable after extrusion, and wherein components (iii) are catenary imide-forming components and structural elements (iv) are unsaturated carboxylic acids and the composition comprises 30-60 wt % of catenary imide-forming components and 2-20 wt % of unsaturated carboxylic acids.

### Claim 2 (depends on 1)

The method of claim 1, wherein the binder comprises 35-55 wt % of catenary, imide-forming components and 5-15 wt % of unsaturated carboxylic acids.

### Claim 3 (depends on 1)

The method of claim 1, wherein the binder comprises 40-50 wt % of catenary, imide-forming components and 7-11 wt % of unsaturated carboxylic acids.

### Claim 4 (depends on 1)

The method of claim 1, wherein structural elements (iv) are designed such that thermal post-crosslinking is made possible and/or is achieved by incorporating peroxidic crosslinkers in the composition.

### Claim 5 (depends on 4)

The method of claim 4, wherein 0.5-6 wt % of peroxidic crosslinkers is present.

### Claim 6 (depends on 1)

The method of claim 1, wherein structural elements (iv) are designed such that photochemical post-crosslinking is made possible.

### Claim 7 (depends on 1)

The method of claim 1, wherein the composition further comprises a peroxide.

### Claim 8

A method of producing a coated wire, wherein the method comprises melting a wire enamel composition in an extruder, applying the melted composition to the wire and subjecting the applied composition to post-crosslinking, the enamel composition being a solvent-free wire enamel composition comprising an extrudable, polyesterimide-containing binder prepared from (i) polyols, (ii) polycarboxylic acids, (iii) imide-forming components, and (iv) structural elements which are crosslinkable after extrusion, and wherein components (iii) are catenary imide-forming components and structural elements (iv) are unsaturated carboxylic acids and the composition comprises 30-60 wt % of catenary imide-forming components and 2-20 wt % of unsaturated carboxylic acids.

### Claim 9 (depends on 8)

The method of claim 8, wherein the binder comprises 35-55 wt % of catenary, imide-forming components and 5-15 wt % of unsaturated carboxylic acids.

### Claim 10 (depends on 8)

The method of claim 8, wherein the binder comprises 40-50 wt % of catenary, imide-forming components and 7-11 wt % of unsaturated carboxylic acids.

### Claim 11 (depends on 8)

The method of claim 8, wherein structural elements (iv) are designed such that thermal post-crosslinking is made possible and/or is achieved by incorporating peroxide crosslinkers in the binder.

### Claim 12 (depends on 11)

The method of claim 11, wherein 0.5-6 wt % of peroxide crosslinkers is present.

### Claim 13 (depends on 11)

The method of claim 11, wherein structural elements (iv) are incorporated in a main chain of corresponding polymers.

### Claim 14 (depends on 11)

The method of claim 11, wherein structural elements (iv) are present as an end groups of corresponding polymers.

### Claim 15 (depends on 8)

The method of claim 8, wherein structural elements (iv) are designed such that photochemical post-crosslinking is made possible.

### Claim 16 (depends on 1)

The method of claim 1, wherein structural elements (iv) comprise one or more of maleic acid, fumaric acid, tetrahydrophthalic acid, endomethylenetetrahydro-phthalic acid, itaconic acid, esters, anhydrides, and acyl chlorides of these acids; acrylic acid, methacrylic acid, dicyclopentene structures prepared by addition reaction of maleic acid or succinic acid with dicyclopentadiene; reaction products of tetrahydrophthalic anhydride with ethanolamine, propanolamine, and butanolamine.

### Claim 17 (depends on 8)

The method of claim 8, wherein structural elements (iv) comprise one or more of maleic acid, fumaric acid, tetrahydrophthalic acid, endomethylenetetrahydro-phthalic acid, itaconic acid, esters, anhydrides, and acyl chlorides of these acids; acrylic acid, methacrylic acid, dicyclopentene structures prepared by addition reaction of maleic acid or succinic acid with dicyclopentadiene; reaction products of tetrahydrophthalic anhydride with ethanolamine, propanolamine, and butanolamine.

### Claim 18 (depends on 8)

The method of claim 8, wherein structural elements (iv) are incorporated in a main chain and/or are present as end groups of corresponding polymers.

### Claim 19 (depends on 8)

The method of claim 8, wherein structural elements (iv) are incorporated in a main chain of corresponding polymers.

### Claim 20 (depends on 8)

The method of claim 8, wherein structural elements (iv) are present as an end groups of corresponding polymers.
