# US 10,500,834 B2 · Three-dimensional laminating and shaping apparatus, control method of three-dimensional laminating and shaping apparatus, and control program of three-dimensional laminating and shaping apparatus

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- Number: US 10,500,834 B2
- Document ID: US10500834B2
- Status: Granted
- Kind: B2
- Application number: 15/117,657
- Filed: 2015-11-13
- Published: 2017-09-21
- Granted: 2019-12-10
- Earliest claimed: 2015-11-13
- Assignees: Technology Research Association for Future Additive Manufacturing
- Applicants: Technology Research Association for Future Additive Manufacturing
- Inventors: Tetsuyoshi Furukawa
- Web page: https://patentgrep.com/patent/US10500834B2

## CPC

- B22F 3/16: in successive or repeated steps
- B22F 3/105: by using electric current {other than for infrared radiant energy}, laser radiation or plasma (B22F3/11 takes precedence){; by ultrasonic bonding (B22F3/115 takes precedence)}
- B22F 10/28: Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM]
- B22F 10/37: of powder bed aspects, e.g. density
- B22F 10/80: Data acquisition or data processing
- B29C 64/141: using only solid materials
- B29C 64/386: Data acquisition or data processing for additive manufacturing
- B29C 67/00: Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00
- B33Y 10/00: Processes of additive manufacturing
- B33Y 30/00: Apparatus for additive manufacturing; Details thereof or accessories therefor
- B33Y 50/00: Data acquisition or data processing for additive manufacturing
- B33Y 50/02: for controlling or regulating additive manufacturing processes
- B22F 12/90: Means for process control, e.g. cameras or sensors
- Y02P 10/25: Process efficiency
- B22F: WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER (making alloys by powder metallurgy C22C); APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B29C: SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING (making preforms B29B11/00; making laminated products by combining previously unconnected layers which become one product whose layers will remain together B32B37/00 - B32B41/00)
- B33Y: ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- Y02P: CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS

## Abstract

The cost required to shape a three-dimensional laminated and shaped object is suppressed. A three-dimensional laminating and shaping apparatus for shaping a three-dimensional laminated and shaped object by irradiating a powder with a high-energy beam includes a laminating and shaping data acquirer that acquires laminating and shaping data to be used for laminating and shaping of the three-dimensional laminated and shaped object, an attribute information acquirer that acquires attribute information of the powder to be used for laminating and shaping of the three-dimensional laminated and shaped object, a model generator that generates, based on the laminating and shaping data and the attribute information, a circuit pattern model for removing electrons from the powder electrically charged by irradiation with the high-energy beam, and a circuit pattern shaping unit that shapes a circuit pattern based on the generated circuit pattern model.

## Claims

### Claim 1

A three-dimensional laminating and shaping apparatus for shaping a three-dimensional laminated and shaped object by irradiating a powder with a high-energy beam, comprising:
a laminating and shaping data acquirer that acquires laminating and shaping data to be used for laminating and shaping of the three-dimensional laminated and shaped object; and
an attribute information acquirer that acquires attribute information of the powder to be used for laminating and shaping of the three-dimensional laminated and shaped object, wherein the attribute information includes at least one of conductiveness, a particle size, and an electric field strength of the powder;
wherein the three-dimensional laminating and shaping apparatus generates, based on the laminating and shaping data and the attribute information, a model of a circuit pattern, wherein the circuit pattern removes electrons from the powder electrically charged by irradiation with the high-energy beam, wherein the circuit pattern is formed as electrical lead wires around the three-dimensional laminated and shaped object, and shapes the three-dimensional laminated and shaped object based on the laminating and shaping data with the circuit pattern based on the generated model.

### Claim 2 (depends on 1)

The three-dimensional laminating and shaping apparatus according to claim 1, further comprising:
a temperature measurer that measures a temperature of the powder,
wherein said three-dimensional laminating and shaping apparatus generates the circuit pattern model based on the temperature of the powder.

### Claim 3 (depends on 2)

The three-dimensional laminating and shaping apparatus according to claim 2, wherein said three-dimensional laminating and shaping apparatus is configured to change at least one of the circuit pattern model and a formation density of the circuit pattern model based on a change in the temperature of the powder.

### Claim 4 (depends on 1)

The three-dimensional laminating and shaping apparatus according to claim 1, wherein the high-energy beam is an electron beam.

### Claim 5 (depends on 1)

The three-dimensional laminating and shaping apparatus according claim 1, wherein the circuit pattern is grounded.

### Claim 6 (depends on 1)

The three-dimensional laminating and shaping apparatus according to claim 1, further comprising:
a positive potential applier that applies a positive potential to the circuit pattern.

### Claim 7 (depends on 1)

The three-dimensional laminating and shaping apparatus according to claim 1, wherein the formation density is a density at which the electric field strength of the powder is smaller than a critical value.

### Claim 8

A control method of a three-dimensional laminating and shaping apparatus for shaping a three-dimensional laminated and shaped object by irradiating a powder with a high-energy beam, comprising:
acquiring laminating and shaping data to be used for laminating and shaping of the three-dimensional laminated and shaped object;
acquiring attribute information of the powder to be used for laminating and shaping of the three-dimensional laminated and shaped object;
generating, based on the laminating and shaping data and the attribute information, a circuit pattern, wherein the circuit pattern removes electrons from the powder to be electrically charged by irradiation with the high-energy beam, wherein the circuit pattern is formed as electrical lead wires around the three-dimensional laminated and shaped object; and
shaping the three-dimensional laminated and shaped object based on the laminating and shaping data with the circuit pattern based on the generated model and the three-dimensional laminated and shaped object based on laminating and shaping data.

### Claim 9

A non-transitory computer readable medium storing a control program of a three-dimensional laminating and shaping apparatus for shaping a three-dimensional laminated and shaped object by irradiating a powder with a high-energy beam, the program for causing a computer to execute a method, comprising:
acquiring laminating and shaping data to be used for laminating and shaping of the three-dimensional laminated and shaped object;
acquiring attribute information of the powder to be used for laminating and shaping of the three-dimensional laminated and shaped object;
generating, based on the laminating and shaping data and the attribute information, a model of a circuit pattern, wherein the circuit pattern removes electrons from the powder to be electrically charged by irradiation with the high-energy beam, wherein the circuit pattern is formed as electrical lead wires around the three-dimensional laminated and shaped object; and
shaping the three-dimensional laminated and shaped object based on the laminating and shaping data with the circuit pattern based on the generated model and the three-dimensional laminated and shaped object based on laminating and shaping data.
