# US 10,500,822 B2 · Lining Element

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- Number: US 10,500,822 B2
- Document ID: US10500822B2
- Status: Granted
- Kind: B2
- Application number: 15/543,468
- Filed: 2016-01-15
- Published: 2017-12-07
- Granted: 2019-12-10
- Earliest claimed: 2015-01-16
- Assignees: Trelleborg Izarra SA
- Applicants: Trelleborg Izarra SA
- Inventors: Carl Samuelson; Tommy Pettersson; Francisco J. Arbulo Montoya
- Web page: https://patentgrep.com/patent/US10500822B2

## CPC

- B32B 25/042: {of natural rubber or synthetic rubber}
- B32B 5/02: characterised by structural features of a {fibrous or filamentary} layer {(layer formed of metallic wires B32B15/02; layer formed of natural mineral fibres B32B19/02; layer formed of wood fibres B32B21/02)}
- B32B 25/08: of synthetic resin
- B32B 25/10: next to a fibrous or filamentary layer
- B32B 27/12: next to a fibrous or filamentary layer
- B32B 2250/24: All layers being polymeric
- B32B 2264/108: Carbon, e.g. graphite particles
- B32B 2307/554: Wear resistance
- B32B 2307/746: Slipping, anti-blocking, low friction
- B32B 2605/00: Vehicles
- B32B: LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM

## Abstract

A lining element includes at least three layers and is configured to be mounted to a structure exposed to wear. The lining element has a wear-impeding polymer layer, an energy-absorbing polymer layer and a reinforcing polymer layer. The reinforcing layer is located adjacent the structure exposed to wear, whereas the energy-absorbing layer is located between the reinforcing layer and the wear-impeding layer. The wear-impeding layer is located on top of the energy-absorbing layer.

## Claims

### Claim 1

A wear-impeding lining element including at least three layers and configured to be mounted to a structure exposed to wear, said lining element comprising an upper wear-impeding layer comprising a polymer material, an intermediate energy-absorbing layer comprising a polymer material, and a lower reinforcing layer comprising a polymer material with at least one reinforcement embedded in the lower reinforcing layer, wherein the lower reinforcing layer is located adjacent said structure exposed to wear, wherein the intermediate energy-absorbing layer is located between the reinforcing layer and the upper wear-impeding layer, and wherein the upper wear-impeding layer is located on top of the intermediate energy-absorbing layer,
wherein the wear-impeding lining element includes a total thickness from 20 mm to 210 mm,
the lower reinforcing layer having a lower layer thickness forming 5-25% of said total thickness of the wear-impeding lining element, and said lower reinforcing layer having a Shore(A) hardness from 65 to 95,
the upper wear-impeding layer includes a homogenous low friction material, a upper layer thickness forming 50-71% of the total thickness of the wear-impeding lining element, and the upper wear-impeding layer having a Shore(A) hardness from 40 to 90, and
the intermediate energy-absorbing layer having an intermediate layer thickness forming 7-30% of said total thickness of the wear-impeding lining element, and said intermediate layer having a Shore(A) hardness from 30 to 70.

### Claim 2 (depends on 1)

The lining element according to claim 1, wherein said at least one reinforcement comprises at least one textile sheet.

### Claim 3 (depends on 1)

The lining element according to claim 1, wherein said at least one reinforcement comprises a number of overlapping fine-mesh textile sheets.

### Claim 4 (depends on 1)

The lining element according to claim 1, wherein the upper wear-impeding layer comprises a homogenous low friction polymer material.

### Claim 5 (depends on 1)

The lining element according to claim 1, wherein the intermediate energy-absorbing layer comprises natural or synthetic rubber material.

### Claim 6 (depends on 1)

The lining element according to claim 1, further comprising a lining element layer located between the reinforcing layer and the energy-absorbing layer or between the energy-absorbing layer and the wear-impeding layer.

### Claim 7 (depends on 6)

The lining element according to claim 6, wherein the lining element layer comprises a homogenous polymer material.

### Claim 8 (depends on 6)

The lining element according to claim 6, wherein the lining element layer comprises textile reinforcement.

### Claim 9 (depends on 1)

The lining element according to claim 1, wherein a thickness of the upper wear-impeding polymer layer is about 10-150 mm.

### Claim 10 (depends on 1)

The lining element according to claim 1, wherein a thickness of the intermediate energy-absorbing layer is about 5-40 mm.

### Claim 11 (depends on 1)

The lining element according to claim 1, wherein a thickness of the lower reinforcing layer is about 5-20 mm.

### Claim 12 (depends on 1)

The lining element according to claim 1, wherein a hardness of the upper wear-impeding layer is about 40-90 Shore(A).

### Claim 13 (depends on 1)

The lining element according to claim 1, wherein a hardness of the intermediate energy-absorbing layer is about 30-70 Shore(A).

### Claim 14 (depends on 1)

The lining element according to claim 1, wherein a hardness of the lower reinforcing layer is about 65-95 Shore(A).

### Claim 15 (depends on 1)

The lining element according to claim 1, wherein the upper wear-impeding layer comprises reinforcing fillers.

### Claim 16 (depends on 1)

The lining element according to claim 1, further comprising a second lining element being arranged to cover areas of a structure which are exposed to wear.

### Claim 17

A wear-impeding lining element with at least three layers and configured to be mounted to a structure exposed to wear, comprising:
an upper wear-impeding layer based on a polymer material,
an intermediate energy-absorbing layer based on a polymer material and
a lower reinforcing layer based on a polymer material,
said lower reinforcing layer being adjacent to said structure exposed to wear, said intermediate energy-absorbing layer being sandwiched between said lower reinforcing layer and said upper wear-impeding layer, and said upper wear-impeding layer being placed on top of the intermediate energy-absorbing layer,
wherein the wear-impeding lining element includes a total thickness from 20 mm to 210 mm,
the lower reinforcing layer having a lower layer thickness forming 5-25% of said total thickness of the wear-impeding lining element, and said lower reinforcing layer having a Shore(A) hardness from 65 to 95,
the upper wear-impeding layer includes a homogenous low friction material, a upper layer thickness forming 50-71% of the total thickness of the wear-impeding lining element, and the upper wear-impeding layer having a Shore(A) hardness from 40 to 90, and
the intermediate energy-absorbing layer having an intermediate layer thickness forming 7-30% of said total thickness of the wear-impeding lining element, and said intermediate layer having a Shore(A) hardness from 30 to 70.

### Claim 18 (depends on 17)

The lining element according to claim 17, wherein the lower reinforcing layer comprises a homogenous polymer material.

### Claim 19

A wear-impeding lining element including at least three layers and configured to be mounted to a structure or surface exposed to wear, said lining element comprising:
a lower reinforcing layer which, when the lining element is mounted, is located adjacent said structure or surface exposed to wear; said lower reinforcing layer comprising either a homogenous polymer material or a reinforced polymer material provided with at least one reinforcement embedded in the lower reinforcing layer;
an upper wear-impeding layer comprising a polymer material with reinforcing fillers providing wear resistance and breaking strength; and
an intermediate energy-absorbing layer which is sandwiched between said lower reinforcing layer and said wear-impeding layer; said energy-absorbing layer comprising a polymer material including natural or synthetic rubber,
wherein the wear-impeding lining element includes a total thickness from 20 mm to 210 mm,
the lower reinforcing layer having a lower layer thickness forming 5-25% of said total thickness of the wear-impeding lining element, and said lower reinforcing layer having a Shore(A) hardness from 65 to 95,
the upper wear-impeding layer includes a homogenous low friction material, a upper layer thickness forming 50-71% of the total thickness of the wear-impeding lining element, and the upper wear-impeding layer having a Shore(A) hardness from 40 to 90, and
the intermediate energy-absorbing layer having an intermediate layer thickness forming 7-30% of said total thickness of the wear-impeding lining element, and said intermediate layer having a Shore(A) hardness from 30 to 70.

### Claim 20 (depends on 19)

The lining element according to claim 19, further comprising a second lining element being arranged to cover areas of a structure which are exposed to wear.
