# US 10,500,586 B2 · Microfluidic device with anti-wetting, venting areas

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- Number: US 10,500,586 B2
- Document ID: US10500586B2
- Status: Granted
- Kind: B2
- Application number: 15/431,030
- Filed: 2017-02-13
- Published: 2017-06-01
- Granted: 2019-12-10
- Earliest claimed: 2015-03-19
- Assignees: International Business Machines Corporation
- Applicants: International Business Machines Corporation
- Inventors: Emmanuel Delamarche; Yuksel Temiz
- Web page: https://patentgrep.com/patent/US10500586B2

## CPC

- B01L 3/502707: {characterised by the manufacture of the container or its components}
- B01L 3/502723: {characterised by venting arrangements}
- B81C 1/00: Manufacture or treatment of devices or systems in or on a substrate (B81C3/00 takes precedence)
- B01L 2200/0615: Loss of fluid by dripping
- B01L 2200/0684: Venting, avoiding backpressure, avoid gas bubbles
- B01L 2200/12: Specific details about manufacturing devices
- B01L 2200/141: Preventing contamination, tampering
- B01L 2300/0645: Electrodes
- B01L 2300/0851: Bottom walls
- B01L 2300/0858: Side walls
- B01L 2300/0867: Multiple inlets and one sample wells, e.g. mixing, dilution
- B01L 2300/165: Specific details about hydrophobic, oleophobic surfaces
- B01L 2400/0406: capillary forces
- B01L 2400/0424: Dielectrophoretic forces
- B01L 2400/086: using baffles or other fixed flow obstructions
- B01L 2400/088: by specific surface properties
- B01L: CHEMICAL OR PHYSICAL LABORATORY APPARATUS FOR GENERAL USE
- B81C: PROCESSES OR APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OR TREATMENT OF MICROSTRUCTURAL DEVICES OR SYSTEMS (making microcapsules or microballoons B01J13/02; processes or apparatus specially adapted for the manufacture or treatment of piezoelectric, electrostrictive or magnetostrictive elements per se H10N30/01)

## Abstract

A microfluidic device and method for fabrication includes a microfluidic channel that has a closed portion, which comprises: a liquid pathway formed by a wetting area; and an anti-wetting area extending along and contiguously with the liquid pathway. The anti-wetting area is configured so as to provide a vent to evacuate gas along the anti-wetting area.

## Claims

### Claim 1

A method of manufacturing a microfluidic device, comprising:
forming a microfluidic channel in a substrate, the microfluidic channel having a closed portion;
forming a liquid pathway using a wetting area in the closed portion, the wetting area of the liquid pathway having a bottom wall and a lateral wall as part of the microfluidic channel; and
forming an anti-wetting area in the closed portion, the anti-wetting area extending along and contiguously with the liquid pathway, and the anti-wetting area extending along and contiguously with the lateral wall of the microfluidic channel and parallel to the liquid pathway, the anti-wetting area being configured to provide a vent to evacuate gas from the wetting area along the anti-wetting area to outside the microfluidic channel.

### Claim 2 (depends on 1)

The method of claim 1, further comprising:
fabricating an anti-wetting area on one or each of: a substrate and a cover structure for the substrate to form the anti-wetting area.

### Claim 3 (depends on 1)

The method of claim 1, further comprising:
forming black Silicon for the anti-wetting area.

### Claim 4 (depends on 1)

The method of claim 1, wherein the substrate comprises silicon, the method further comprising:
oxidizing the substrate to form a SiO2 layer on the substrate;
etching an area of the SiO2 layer; and
converting the etched areas to black silicon to obtain the anti-wetting area, wherein converting the etched areas uses a reactive ion etching procedure, the surrounding non-etched area of the SiO2 layer being a mask for the reactive ion etching procedure.

### Claim 5 (depends on 1)

The method of claim 1, wherein the anti-wetting area is a first anti-wetting area, and the method further comprises:
forming a second anti-wetting area of the closed portion of the microfluidic channel, the second anti-wetting area extending along and contiguously with the liquid pathway opposite the first anti-wetting area, and the second anti-wetting area being configured to provide a vent to evacuate gas from the wetting area along the second anti-wetting area.

### Claim 6 (depends on 1)

The method of claim 1, wherein two liquid pathways are separated by a common anti-wetting area, the common anti wetting area extends along and contiguously with each of the two liquid pathways.

### Claim 7 (depends on 1)

The method of claim 1, further comprising:
forming the wetting area of the liquid pathway by a bottom wall and between lateral walls being arranged on each side of the liquid pathway, and
extending the anti-wetting area between one of the lateral walls and the liquid pathway.

### Claim 8 (depends on 7)

The method of claim 7, wherein the lateral walls comprise silicon.

### Claim 9 (depends on 1)

The method of claim 1, further comprising:
forming the wetting area of the liquid pathway at least by a bottom wall and a lateral wall of the microfluidic channel, and
extending the anti-wetting area along and contiguously with the lateral wall of the microfluidic channel.

### Claim 10 (depends on 1)

The method of claim 1, further comprising:
forming one or more non-closed portions, such that the gas can be vented from the closed portion to the one or more non-closed portions, along the anti-wetting area.

### Claim 11 (depends on 1)

The method of claim 1, further comprising:
forming second multiple microfluidic channels connected to the microfluidic channel, each of the second microfluidic channels having a closed channel portion, each of the second multiple microfluidic channels comprising a liquid pathway formed by a wetting area and at least one anti-wetting area configured so as to provide a vent, and
connecting the second multiple microfluidic channels at one end thereof into the microfluidic channel to form an intersection of closed channel portions.

### Claim 12 (depends on 1)

The method of claim 1, wherein the anti-wetting area comprises black silicon.

### Claim 13 (depends on 12)

The method of claim 12, further comprising:
mating the liquid pathway with an adjoining structure using the anti-wetting area.

### Claim 14 (depends on 12)

The method of claim 12, further comprising
forming a structure having an area resting on the anti-wetting area, the latter configured so as to prevent liquid leak between the liquid pathway and the adjoining structure.

### Claim 15 (depends on 1)

The method of claim 1, further comprising:
Separating two liquid pathways by a common anti-wetting area, the common anti-wetting area extending along and contiguously with each of the two liquid pathways.

### Claim 16 (depends on 1)

The method of claim 1, wherein the closed portion of the microfluidic channel has a dead-end.

### Claim 17 (depends on 1)

The method of claim 1, wherein the device is a microfluidic chip.
