Trim alkali metal desulfurization of refinery fractions
AssigneeExxonMobil Research and Engineering Company
InventorPatrick L. Hanks
Life of this patent
Estimating the term…
Abstract
Systems and methods are provided for upgrading aromatic refinery fractions by performing trim alkali metal desulfurization. The alkali metal desulfurization can be performed by mixing the aromatic refinery fraction with alkali metal in finely dispersed solid and/or molten form, such as molten sodium. The aromatic nature of the refinery fraction can potentially be beneficial for the desulfurization reaction mechanism. The aromatic refinery fractions can correspond to fractions that have been previously processed to remove metals. Because only trim desulfurization is being performed, the desulfurization can be performed under relatively mild alkali metal desulfurization conditions that result in a reduced or minimized amount of feed conversion.
Claims11
A method for desulfurizing a feedstock, comprising:
- exposing a feedstock to conversion conditions to form a conversion effluent, wherein the conversion effluent comprises a hydroprocessed effluent, the conversion conditions comprising hydrotreating conditions, demetallization conditions, or a combination thereof in the presence of at least one catalyst having a median pore diameter of at least 100 Angstroms, the hydrotreating conditions optionally comprising conditions effective for conversion of at least 50 wt % of the feedstock relative to 370° C.;
- separating the conversion effluent to form at least a first converted fraction comprising at least 30 wt % aromatics, a sulfur content of 0.5 wt % to 3.5 wt %, a content of Ni, V, and Fe of 10 wppm or less, and a T5 distillation point of at least 230° C.;
- contacting at least a portion of the first converted fraction with alkali metal in the presence of H2-containing gas to form a converted mixture comprising alkali metal salt, the converted mixture comprising a molar ratio of alkali metal to sulfur of 0.5 to 5.0;
- separating the converted mixture to form a desulfurized converted fraction comprising a sulfur content of 0.05 wt % to 0.5 wt % and at least one alkali metal salt-containing fraction comprising at least 50 mol % of the alkali metal in the converted mixture;
- and
- regenerating at least a portion of the alkali metal in the alkali metal salt-containing fraction to elemental alkali metal.
Dependencies are inferred from the claim text.