# US 10,485,102 B2 · Substrate for high-frequency printed wiring board

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- Number: US 10,485,102 B2
- Document ID: US10485102B2
- Status: Granted
- Kind: B2
- Application number: 16/336,211
- Filed: 2018-06-20
- Published: 2019-07-11
- Granted: 2019-11-19
- Earliest claimed: 2017-08-08
- Assignees: Sumitomo Electric Industries, Ltd.; Sumitomo Electric Printed Circuits, Inc.
- Applicants: Sumitomo Electric Industries, Ltd.; Sumitomo Electric Printed Circuits, Inc.
- Inventors: Shingo Kaimori; Masaaki Yamauchi; Kentaro Okamoto; Satoshi Kiya; Kazuo Murata
- Web page: https://patentgrep.com/patent/US10485102B2

## CPC

- H05K 1/0373: {containing additives, e.g. fillers (H05K1/036 takes precedence)}
- B32B 15/08: of synthetic resin
- B32B 15/082: comprising vinyl resins; comprising acrylic resins
- B32B 15/20: comprising aluminium or copper {(B32B15/016 and B32B15/017 take precedence)}
- B32B 27/20: using fillers, pigments, thixotroping agents
- B32B 27/30: comprising vinyl {(co)polymers; comprising acrylic (co)polymers}
- H05K 1/0271: {Arrangements for reducing stress or warp in rigid printed circuit boards, e.g. caused by loads, vibrations or differences in thermal expansion}
- H05K 1/03: Use of materials for the substrate
- H05K 1/034: {containing halogen}
- H05K 1/09: Use of materials for the {conductive, e.g. } metallic pattern
- H05K 3/0055: {After-treatment, e.g. cleaning or desmearing of holes}
- H05K 3/381: {by special treatment of the substrate}
- H05K 2201/015: Fluoropolymer, e.g. polytetrafluoroethylene [PTFE]
- H05K 2201/0209: Inorganic, non-metallic particles
- H05K 2201/0269: Non-uniform distribution or concentration of particles
- H05K 2201/029: Woven fibrous reinforcement or textile
- H05K 2201/0355: Metal foils
- H05K 2201/068: wherein the coefficient of thermal expansion is important
- H05K 2203/1194: Thermal treatment leading to a different chemical state of a material, e.g. annealing for stress-relief, aging
- H05K: PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- B32B: LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM

## Abstract

A first embodiment of a substrate for a high-frequency printed wiring board according to the present disclosure is directed to a substrate for a high-frequency printed wiring board, the substrate including: a dielectric layer including a fluororesin and an inorganic filler; and a copper foil layered on at least one surface of the dielectric layer, wherein a surface of the copper foil at the dielectric layer side has a maximum height roughness (Rz) of less than or equal to 2 μm, and a ratio of the number of inorganic atoms of the inorganic filler to the number of fluorine atoms of the fluororesin in a superficial region of the dielectric layer at the copper foil side is less than or equal to 0.08.

## Claims

### Claim 1

A substrate for a high-frequency printed wiring board, the substrate comprising:
a dielectric layer including a fluororesin and an inorganic filler; and
a copper foil layered on at least one surface of the dielectric layer, wherein
a surface of the copper foil at the dielectric layer side has a maximum height roughness (Rz) of less than or equal to 2 μm,
a ratio of the number of inorganic atoms of the inorganic filler to the number of fluorine atoms of the fluororesin in a superficial region of the dielectric layer at the copper foil side is less than or equal to 0.08, and
a softening temperature of the fluororesin is more than or equal to 250° C. and less than or equal to 310° C.

### Claim 2 (depends on 1)

The substrate for a high-frequency printed wiring board according to claim 1, wherein the fluororesin is a tetrafluoroethylene-hexafluoropropylene copolymer, a tetrafluoroethylene-perfluoroalkyl vinyl ether copolymer, polytetrafluoroethylene, or a combination of the tetrafluoroethylen e-hexafluoropropylene copolymer, the tetrafluoroethylene-perfluoroalkyl vinyl ether copolymer, and the polytetrafluoroethylene.

### Claim 3 (depends on 2)

The substrate for a high-frequency printed wiring board according to claim 2, wherein the fluororesin is the tetrafluoroethylene-hexafluoropropylene copolymer.

### Claim 4 (depends on 1)

The substrate for a high-frequency printed wiring board according to claim 1, wherein a mass ratio of the inorganic filler to the fluororesin in the dielectric layer is more than or equal to 1.0.

### Claim 5 (depends on 1)

The substrate for a high-frequency printed wiring board according to claim 1, wherein the inorganic filler includes silica.

### Claim 6 (depends on 1)

The substrate for a high-frequency printed wiring board according to claim 1, wherein a linear expansion coefficient of the substrate in a thickness direction is less than or equal to 50 ppm/K.

### Claim 7 (depends on 1)

The substrate for a high-frequency printed wiring board according to claim 1, wherein a change of permittivity of the substrate by a temperature in a range of 25° C. to 120° C. is less than or equal to 2%.

### Claim 8

A substrate for a high-frequency printed wiring board, the substrate comprising:
a dielectric layer including a fluororesin and an inorganic filler; and
a copper foil layered on at least one surface of the dielectric layer, wherein
a surface of the copper foil at the dielectric layer side has a maximum height roughness (Rz) of less than or equal to 2 μm, and
in a cross section of the dielectric layer in a direction perpendicular to the copper foil, a ratio of a total cross sectional area of the inorganic filler to an overall cross sectional area in a region at a distance of more than or equal to 18 μm and less than or equal to 22 μm from the copper foil is 0.7 time or less as large as a ratio of a total cross sectional area of the inorganic filler to an overall cross sectional area in a region at a distance of more than or equal to 0 μm and less than or equal to 2 μm from the copper foil.
