# US 10,483,852 B2 · Control method for controlling a power converter circuit and respective power converter circuit

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- Number: US 10,483,852 B2
- Document ID: US10483852B2
- Status: Granted
- Kind: B2
- Application number: 16/083,232
- Filed: 2017-03-08
- Published: 2019-03-07
- Granted: 2019-11-19
- Earliest claimed: 2016-03-09
- Assignees: Grunfos Holding A/S
- Applicants: Grundfos Holding A/S
- Inventors: Juan Carlos Hernandez Botella; Lars Press Petersen
- Web page: https://patentgrep.com/patent/US10483852B2

## CPC

- H02M 3/1588: {comprising at least one synchronous rectifier element (H02M3/1582, H02M3/1584 take precedence)}
- H02M 1/0009: {Devices or circuits for detecting current in a converter}
- H02M 1/0058: {by employing soft switching techniques, i.e. commutation of transistors when applied voltage is zero or when current flow is zero (using an auxiliary actively switched resonant commutation circuit connected to an intermediate DC voltage or between two push-pull branches of an inverter bridge H02M7/4811; in resonant inverters H02M7/4815; in inverters operating from a resonant DC source H02M7/4826)}
- H02M 1/0064: {Magnetic structures combining different functions, e.g. storage, filtering or transformation}
- Y02B 70/10: Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes
- H02M: APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF (transformers H01F; dynamo-electric converters H02K47/00; controlling transformers, reactors or choke coils, control or regulation of electric motors, generators or dynamo-electric converters H02P)
- Y02B: CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS

## Abstract

A control method controls a power converter circuit. The power converter circuit includes at least one inductive element (L) storing an output energy, a charging switch (C) for charging the inductive element (L), a releasing switch (R) for releasing the stored output energy from the inductive element (L) and for charging the inductive element (L) with a compensation energy and an output capacitor (Cout) saving the released output energy. The compensation energy is used to achieve Minimized Voltage Switching (MVS) condition when switching on the charging switch (C). A turn on time (te, tdis) of the releasing switch is adjusted by a closed-loop control of a compensation control variable (Vaux) measured in the power converter circuit or of a characteristic value (Vsample) derived from this compensation control variable (Vaux), and a respective power converter circuit.

## Claims

### Claim 1

A control method for controlling a power converter circuit, the method comprising the steps of:
providing said power converter circuit comprising at least one inductive element storing an output energy, a charging switch for charging the inductive element, a releasing switch for releasing the stored output energy from the inductive element and for charging the inductive element with a compensation energy and an output capacitor saving the released output energy, wherein the compensation energy is used to achieve a minimized voltage switching condition when switching on the charging switch; and
adjusting a turn on time of the releasing switch by a closed-loop control of a compensation control variable measured in the power converter circuit or of a characteristic value derived from this compensation control variable, wherein the compensation control variable is derived on basis of a differential voltage detected across an auxiliary winding in the power converter circuit.

### Claim 2 (depends on 1)

The control method according to claim 1, wherein the compensation energy stored in the inductive element has a reversed sign compared to the output energy stored in the inductive element.

### Claim 3 (depends on 1)

The control method according to claim 1, wherein the closed-loop control adjusts the turn on time of the releasing switch to aim the compensation control variable or the derived characteristic value to reach a predefined value.

### Claim 4 (depends on 1)

The control method according to claim 1, wherein a proportional-integral regulator is used in the closed loop control.

### Claim 5 (depends on 1)

The control method according to claim 1, wherein the charging switch or the releasing switch or the charging switch and the releasing switch are turned on when a respective turn on variable reaches a predefined value.

### Claim 6 (depends on 5)

The control method according to claim 5, wherein the turn on variable is a differential voltage across the respective switch or a time derivative of this differential voltage across the switch.

### Claim 7 (depends on 1)

The control method according to claim 1, wherein the compensation control variable is a differential voltage across the charging switch in the power converter circuit or a variable representing such voltage.

### Claim 8 (depends on 1)

The control method according to claim 1, wherein the auxiliary winding is magnetically coupled to a winding forming said inductive element in the power converter circuit.

### Claim 9 (depends on 1)

The control method according to claim 1, wherein the compensation control variable is measured and stored at a certain point in time, in particular at the point in time when the charging switch is turned on, and the closed-loop control for adjusting the turn on time of the releasing switch is carried out on basis of the stored compensation variable.

### Claim 10 (depends on 1)

The control method according to claim 1, wherein the turn on time of the releasing switch consists of a first time period from turning on the releasing switch until the current in the switch becomes zero and a second time period which is adjusted by said closed-loop control.

### Claim 11 (depends on 1)

The control method according to claim 1, wherein a turn on time of the charging switch is closed-loop controlled to achieve a predefined output voltage of the output capacitor in the power converter circuit.

### Claim 12

A power converter circuit comprising:
at least one inductive element storing an output energy;
a charging switch for charging the inductive element;
a releasing switch for releasing the stored output energy from the inductive element and for charging the inductive element with a compensation energy;
an output capacitor saving the released output energy;
a control means for controlling the charging switch and the releasing switch; and
a measuring means for measuring a compensation control variable in said power converter circuit, wherein said control means comprises a closed-loop controller controlling the compensation control variable or a characteristic value derived from this compensation control variable to adjust a turn on time of the releasing switch and said measuring means comprises an auxiliary winding, wherein the measuring means is configured to measure a differential voltage across the auxiliary winding and the control means closed-loop controller is configured to carry out the closed loop control to adjust the turn on time of the releasing switch on a basis of the measured differential voltage across the auxiliary winding or on a basis of a characteristic value derived from this differential voltage.

### Claim 13 (depends on 12)

The power converter circuit according to claim 12, wherein the power converter circuit is a boost converter or a buck converter.

### Claim 14 (depends on 12)

The power converter circuit according to claim 12, wherein said auxiliary winding is magnetically coupled to a winding of said inductive element.

### Claim 15 (depends on 12)

The power converter circuit according to claim 12, wherein the control means further comprises storage means for storing the differential voltage measured across the auxiliary winding or the characteristic value derived from said differential voltage, said storage means comprising at least one capacitor.

### Claim 16 (depends on 15)

The power converter circuit according to claim 15, wherein an output of said storage means is connected to an input of said closed-loop controller.

### Claim 17 (depends on 12)

The power converter circuit according to claim 12, wherein the closed-loop controller comprises a proportional-integral regulator.

### Claim 18

A power converter circuit comprising:
at least one inductive element storing an output energy;
a charging switch for charging the inductive element;
a releasing switch for releasing the stored output energy from the inductive element and for charging the inductive element with a compensation energy;
an output capacitor saving the released output energy;
a measuring means for measuring a differential voltage across the charging switch in the power converter circuit or for measuring a variable representing said differential voltage across the charging switch in the power converter circuit as a compensation control variable, said measuring means comprising an auxiliary winding, wherein the measuring means is configured to measure a differential voltage across the auxiliary winding as the variable voltage representing the differential voltage across the charging switch; and
a control means for controlling the charging switch and the releasing switch, said control means comprising a closed-loop controller configured to carry out a closed loop control to adjust the turn on time of the releasing switch based on the measured differential voltage across the auxiliary winding or based on a characteristic value derived from the differential voltage across the auxiliary winding.

### Claim 19 (depends on 18)

The power converter circuit according to claim 18, wherein said auxiliary winding is magnetically coupled to a winding of said inductive element in the power converter circuit, wherein the differential voltage across the inductive element represents the differential voltage across the charging switch.

### Claim 20 (depends on 18)

The power converter circuit according to claim 18, wherein the control means further comprises storage means for storing the differential voltage measured across the auxiliary winding or the characteristic value derived from said differential voltage, said storage means comprising at least one capacitor.
