# US 10,483,851 B2 · Voltage conversion device and method of deciding leakage inductance

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- Number: US 10,483,851 B2
- Document ID: US10483851B2
- Status: Granted
- Kind: B2
- Application number: 16/308,736
- Filed: 2017-05-29
- Published: 2019-05-16
- Granted: 2019-11-19
- Earliest claimed: 2016-06-10
- Assignees: Sumitomo Electric Industries, Ltd.
- Applicants: Sumitomo Electric Industries, Ltd.
- Inventors: Keiji Tashiro; Xiaoguang Zheng
- Web page: https://patentgrep.com/patent/US10483851B2

## CPC

- H02M 3/1584: {with a plurality of power processing stages connected in parallel}
- H01F 27/28: Coils; Windings; Conductive connections
- H02M 1/08: Circuits specially adapted for the generation of control voltages for semiconductor devices incorporated in static converters
- H02M 1/14: Arrangements for reducing ripples from DC input or output
- H02M 3/155: using semiconductor devices only
- H02M 3/1588: {comprising at least one synchronous rectifier element (H02M3/1582, H02M3/1584 take precedence)}
- H02M 3/1586: {switched with a phase shift, i.e. interleaved}
- Y02B 70/10: Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes
- H02M: APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF (transformers H01F; dynamo-electric converters H02K47/00; controlling transformers, reactors or choke coils, control or regulation of electric motors, generators or dynamo-electric converters H02P)
- H01F: MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- Y02B: CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS

## Abstract

Provided is a voltage conversion device including: a voltage conversion circuit having two inductors that are wound around a core and that magnetically cancel each other out, and switching elements that switch current flowing through the respective inductors; and a control unit that alternately turns on and off each of the switching elements. The coupling coefficient of the two inductors is in the range from −0.99 to −0.78.

## Claims

### Claim 1

A voltage conversion device, comprising:
a voltage conversion circuit including two inductors that are wound around a core and that magnetically cancel each other out, and switching elements that respectively switch current flowing through the two inductors; and
a control unit that alternately turns on and off each of the switching elements,
wherein the two inductors have a coupling coefficient in a range from −0.99 to −0.78 and
a magnitude of leakage inductance of the two inductors corresponds to a value less than one time and 0.45 times or more of a magnitude of self inductance that is required to reduce ripple current flowing through the two inductors at a predetermined reduction rate, in a case where the coupling coefficient of the two inductors is 0.

### Claim 2 (depends on 1)

The voltage conversion device according to claim 1,
wherein a duty ratio at which the control unit turns on each of the switching elements is in a range from 0.1 to 0.7.

### Claim 3

A voltage conversion device, comprising:
a voltage conversion circuit including two inductors that are wound around a core and that magnetically cancel each other out, and switching elements that respectively switch current flowing through the two inductors; and
a control unit that alternately turns on and off each of the switching elements,
wherein the two inductors have a coupling coefficient in a range from −0.99 to −0.78,
the voltage conversion device comprises N sets of the voltage conversion circuits (N is a natural number larger than 1),
the N sets of the voltage conversion circuits are connected in parallel to one another, and
the control unit turns on and off the switching elements of each of the voltage conversion circuits with phases each shifted by π/N.

### Claim 4

A method of deciding leakage inductance of two inductors in a voltage conversion device including switching elements that respectively switch current flowing through the two inductors that are wound around a core and magnetically cancel each other out, each of the switching elements being turned on or off by a control unit, comprising:
preparing two first inductors with a coupling coefficient of 0, and two second inductors having leakage inductance of a same magnitude as self inductance of the first inductors and a coupling coefficient close to −1;
connecting the two first inductors in place of the two inductors;
obtaining a first change characteristic with respect to a duty ratio in a predetermined range where the control unit turns on each of the switching elements, for ripple current flowing through the first inductors;
connecting the two second inductors in place of the two first inductors;
obtaining a second change characteristic with respect to the duty ratio in the predetermined range, for ripple current flowing through the second inductors;
calculating a reduction rate of ripple current based on a result obtained by comparing the obtained first and second change characteristics with each other;
setting a reduction rate of the magnitude of leakage inductance of the second inductors to a reduction rate equal to or lower than the calculated reduction rate of ripple current;
deciding a magnitude of leakage inductance of the two inductors so as to obtain the reduction rate; and
setting a coupling coefficient of the two second inductors as a coupling coefficient of the two inductors.

### Claim 5 (depends on 4)

The method of deciding leakage inductance according to claim 4, wherein
the calculating of the reduction rate calculates a reduction rate of ripple current at one duty ratio where ripple current is reduced at a lowest rate in the second change characteristic with respect to the first change characteristic,
the reduction rate of the magnitude of leakage inductance of the second inductors is set to a same reduction rate as the calculated reduction rate of ripple current, and
the magnitude of leakage inductance of the two inductors is decided so as to obtain the reduction rate.

### Claim 6 (depends on 3)

The voltage conversion device according to claim 3,
wherein a duty ratio at which the control unit turns on each of the switching elements is in a range from 0.1 to 0.7.