# US 10,483,726 B1 · Power pedestal with skeleton tower assembly and cooperating outer sleeve and related methods

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- Number: US 10,483,726 B1
- Document ID: US10483726B1
- Status: Granted
- Kind: B1
- Application number: 16/299,760
- Filed: 2019-03-12
- Granted: 2019-11-19
- Earliest claimed: 2019-03-12
- Assignees: Eaton Intelligent Power Limited
- Applicants: Eaton Intelligent Power Limited
- Inventors: Paul D. Seff; Tyler D. Young; Jeffery Kuykendall; Jason D. Easton; Cory Robert Weeks
- Web page: https://patentgrep.com/patent/US10483726B1

## CPC

- H02B 1/50: Pedestal- or pad-mounted casings; Parts thereof or accessories therefor
- B60L 53/31: Charging columns specially adapted for electric vehicles
- E04H 5/06: Pits or building structures for inspection or services
- H02B 1/04: Mounting thereon of switches or of other devices in general, the switch or device having, or being without, casing
- H02B 1/26: Casings; Parts thereof or accessories therefor
- Y02T 10/70: Energy storage systems for electromobility, e.g. batteries
- Y02T 10/7072: Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
- Y02T 90/12: Electric charging stations
- H02B: BOARDS, SUBSTATIONS OR SWITCHING ARRANGEMENTS FOR THE SUPPLY OR DISTRIBUTION OF ELECTRIC POWER
- B60L: PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES (arrangements or mounting of electrical propulsion units or of plural diverse prime-movers for mutual or common propulsion in vehicles B60K1/00, B60K6/20; arrangements or mounting of electrical gearing in vehicles B60K17/12, B60K17/14; preventing wheel slip by reducing power in rail vehicles B61C15/08; dynamo-electric machines H02K; control or regulation of electric motors H02P); SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES (electric coupling devices combined with mechanical couplings of vehicles B60D1/64; electric heating for vehicles B60H1/00); ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL (control or regulation of electric motors H02P); MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- E04H: BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL (foundations E02D)
- Y02T: CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION

## Abstract

Power pedestals configured with a skeleton tower assembly that has a skeleton tower frame that supports electronic components and a first wall panel with a plurality of external power receptacles and an outer sleeve coupled to the skeleton tower frame to avoid the use of doors and provide an efficient assembly process.

## Claims

### Claim 1

A power pedestal, comprising:
a skeleton tower assembly comprising a skeleton tower frame coupled to a first wall panel, the first wall panel having a plurality of power receptacles that face outward from the first wall panel; and
an outer sleeve coupled to the skeleton tower frame,
wherein the outer sleeve comprises a plurality of spaced apart, parallel and vertically oriented fold lines that border at least one outer wall segment of the outer sleeve.

### Claim 2 (depends on 1)

The power pedestal of claim 1, wherein at least one pair of the parallel and vertically oriented fold lines define a first outer wall segment that is planar and adjacent to a back of the power pedestal.

### Claim 3 (depends on 1)

The power, pedestal of claim 1, wherein the power pedestal has a substantially triangular shape with three primary sides, the three primary sides include two opposing sidewalls and a back, wall, at least the sidewalls having a substantially common length, and wherein a first outer wall segment is defined by a pair of the parallel and vertically oriented fold lines of the outer sleeve and resides between a respective one of the two opposing sidewalls and the back wall and has a length that is in a range of about 10-30% that of the two opposing sidewalls.

### Claim 4 (depends on 1)

The power pedestal of claim 1, further comprising:
a second wall panel coupled to the skeleton tower frame that resides below the first wall panel that angles downward as it extends forward toward a front of the power pedestal; and
a third wall panel coupled to the skeleton tower frame that is vertically oriented and resides under the second wall panel,
wherein the power pedestal further comprises a breaker handle cover and a circuit breaker coupled to the skeleton tower frame, wherein the outer sleeve comprises apertures that define access windows for the breaker handle and cover and a switch of the circuit breaker.

### Claim 5 (depends on 1)

The power pedestal of claim 1, wherein the outer sleeve and skeleton tower assembly define an enclosure, wherein the outer, sleeve provides a front wall segment of an upper portion of the enclosure and the skeleton tower assembly provides a front wall segment of a lower, portion of the enclosure, wherein the first wall panel with the plurality of power receptacles resides between the front wall segments of the upper and lower portions of the enclosure, and wherein the front wall segment of the lower portion of the enclosure has a greater height than the front wall segment of the upper portion of the enclosure.

### Claim 6 (depends on 5)

The power pedestal of claim 5, wherein the front wall segment of the upper portion of the enclosure is vertically spaced apart from and aligned with the front wall segment of the lower portion of the enclosure, and wherein each of the front wall segments are planar.

### Claim 7 (depends on 1)

The power pedestal of claim 1, wherein the outer sleeve is provided by a cooperating pair of foldable planar sheets of outer sleeve material that are each coupled to the skeleton tower frame, and wherein a front wall segment of the upper portion of the enclosure is defined by adjacent or abutting edges of the foldable planar sheets.

### Claim 8 (depends on 1)

The power pedestal of claim 1, wherein the outer sleeve is provided by a single unitary body of a foldable planar sheet of outer sleeve material that is coupled to the skeleton tower frame, and wherein a front wall segment of an upper portion of the power pedestal is defined by adjacent or abutting edges of the foldable planar sheet.

### Claim 9 (depends on 1)

The power pedestal of claim 1, wherein the first wall panel comprises a flange on a perimeter thereof, and wherein a segment of the outer sleeve couples to the flange.

### Claim 10 (depends on 1)

The power pedestal of claim 1, further comprising:
a load center held by the skeleton tower frame inside the outer sleeve and above the first wall panel; and
a circuit breaker held by the skeleton tower frame inside the outer sleeve.

### Claim 11 (depends on 1)

The power pedestal of claim 1, wherein the skeleton tower frame comprises a base with a perimeter that defines upwardly extending back legs, wherein the base attaches to a front lower panel of the power pedestal and an interior panel of the power pedestal, wherein a water box is provided between the front lower panel and the interior panel, and wherein the outer sleeve comprises apertures that receive fixation members that couple the outer sleeve to the upwardly extending back legs of the skeleton tower frame.

### Claim 12 (depends on 1)

The power pedestal of claim 1, wherein the outer sleeve comprises an access window in a first wall segment that resides over a breaker held by the skeleton tower frame, wherein the breaker resides under the first wall segment of the outer sleeve, wherein the first wall segment is a minor wall segment that resides between a back wall and a first sidewall, and wherein the first wall, segment has a length that is less than the first sidewall.

### Claim 13 (depends on 1)

The power pedestal of claim 1, further comprising a top cover attached to the skeleton tower frame, and wherein the top cover has a substantially triangular shape.

### Claim 14 (depends on 1)

The power pedestal of claim 1, further comprising a breaker handle flip cover held by the skeleton tower frame and extending through an aperture in the outer sleeve.

### Claim 15 (depends on 1)

The power pedestal of claim 1, wherein the outer sleeve terminates adjacent an outer perimeter portion of the first wall panel with the power receptacles, and wherein the power pedestal further comprises a second wall panel that resides under the first wall panel and tapers down in a direction toward a front of the enclosure away from the first wall panel.

### Claim 16 (depends on 1)

The power pedestal of claim 1, further comprising a light source coupled to the skeleton tower frame above the first wall panel that is configured to illuminate downward toward the power receptacles.

### Claim 17

A power pedestal, comprising:
a skeleton tower assembly comprising a skeleton tower frame that supports a first wall panel, the first panel comprising a plurality of power receptacles; and
an outer sleeve coupled to the skeleton tower frame,
wherein the outer sleeve terminates adjacent the first wall panel with the plurality of power receptacles facing outward and externally accessible, and
wherein the first wall panel resides at an angle from vertical that is in a range of about 10 and about 30 degrees.

### Claim 18

A method of assembling a power pedestal, comprising:
providing a skeleton tower frame with a base having upwardly extending spaced apart rear legs;
coupling power receptacles, a circuit breaker and a load center to the skeleton power frame; and
attaching an outer sleeve to the skeleton tower frame to define an enclosure that encloses the circuit breaker, and the load center, and exposes the power receptacles,
wherein the method further comprises, before the attaching the outer sleeve, folding at least one foldable planar sheet of outer sleeve material to define a plurality of spaced apart fold lines to form a plurality of planar external wall segments of the outer sleeve.

### Claim 19 (depends on 18)

The method of claim 18, wherein the outer sleeve is folded from the planar sheet to define three primary sides including a back wall and first and second opposing sidewalls of the enclosure, wherein the three primary sides have a substantially common length and height, and wherein the outer sleeve comprises apertures that expose a breaker handle cover and a switch of the circuit breaker.

### Claim 20 (depends on 19)

The method of claim 19, wherein the outer sleeve is selected from first and second outer sleeves of different materials and a common size and shape.

### Claim 21 (depends on 18)

The method of claim 18, wherein the at least one foldable planar sheet of outer sleeve material is a cooperating pair of foldable planar sheets, the cooperating pair of foldable planar sheets are folded then coupled to the skeleton tower, frame and coupled to at least a first wall panel held by the skeletal tower frame, the first wall panel comprising the power receptacles that face outward from the first wall panel to be externally accessible, and a respective one of power receptacle covers coupled to each of the power receptacles.
