# US 10,483,693 B2 · Sliding contact assembly for accelerating relative separation speed between plug contacts and socket outlet contacts

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- Number: US 10,483,693 B2
- Document ID: US10483693B2
- Status: Granted
- Kind: B2
- Application number: 15/762,107
- Filed: 2015-09-24
- Published: 2018-09-27
- Granted: 2019-11-19
- Earliest claimed: 2015-09-24
- Assignees: ABB Schweiz AG
- Applicants: ABB Schweiz AG
- Inventors: Zhiguo Pan; Yu Du; Emanuele Borla; Rajib Mikail; Hongrae Kim
- Web page: https://patentgrep.com/patent/US10483693B2

## CPC

- H01R 13/635: by mechanical pressure, e.g. spring force
- H01R 13/14: Resiliently-mounted rigid sockets
- H01R 24/78: with additional earth or shield contacts
- H01R 13/502: composed of different pieces (H01R13/514 takes precedence)
- H01R 13/6633: {with inductive component, e.g. transformer}
- H01R 24/28: Coupling parts carrying pins, blades or analogous contacts and secured only to wire or cable
- H01R 24/76: with sockets, clips or analogous contacts and secured to apparatus or structure, e.g. to a wall
- H01R 2103/00: Two poles
- H01R: ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS

## Abstract

A sliding contact assembly for a DC electrical outlet receives plug contacts of an electrical plug. The assembly includes sliding contact structure having a base and a plurality of electrical sliding contacts fixed to the base. A housing includes a first end wall having an internal top surface and second end wall opposing the first end wall. The second end wall has an internal bottom surface. The housing has a side wall structure defining an internal chamber between the top surface and the bottom surface. The sliding contact structure is disposed in the housing to be movable linearly within the chamber. A spring is disposed between the top surface of the housing and a surface of the base so that when the plug contacts are completely disconnected from the associated sliding contacts, the spring rapidly forces the sliding contacts away from the plug contacts, reducing arcing energy there-between.

## Claims

### Claim 1

A sliding contact assembly for a DC electrical outlet, the sliding contact assembly being constructed and arranged to receive plug contacts of an electrical plug, the sliding contact assembly comprising:
sliding contact structure comprising a base and a plurality of electrical sliding contacts fixed to the base,
a housing including a first end wall having an internal top surface and second end wall opposing the first end wall, the second end wall having an internal bottom surface, the housing having side wall structure defining an internal chamber between the top surface and the bottom surface, the sliding contact structure being disposed in the housing so as be movable linearly within the chamber, and
at least one spring disposed between the top surface of the housing and a surface of the base, wherein the at least one spring is configured to (i) bias the sliding contact structure into engagement with the bottom surface of the housing in response to friction between the plug contacts and the plurality of electrical sliding contacts, (ii) store energy in response to the friction between the plug contacts and the plurality of electrical sliding contacts as the plug contacts are in the process of being disconnected from the plurality of electrical sliding contacts, and (iii) release the stored energy to cause the plurality of electrical sliding contacts to rapidly move away from the plug contacts once the plug contacts are completely disconnected from the plurality of electrical sliding contacts.

### Claim 2 (depends on 1)

The assembly of claim 1, wherein the base has a plurality of cut-outs therein and a boss is provided in each cut-out, each boss being fixed to the base, and wherein each boss includes an opening receiving one of the plurality of sliding contacts.

### Claim 3 (depends on 2)

The assembly of claim 2, wherein each sliding contact is secured in the associated boss by a fastener.

### Claim 4 (depends on 1)

The assembly of claim 1, wherein each of the plurality of sliding contacts is a female contact.

### Claim 5 (depends on 4)

The assembly of claim 4, wherein each female sliding contact is a metal hollow tubular member having an open end for receiving an associated male plug contact of the electrical plug.

### Claim 6 (depends on 5)

The assembly of claim 5, in combination with the electrical plug having the male plug contacts.

### Claim 7 (depends on 1)

The assembly of claim 1, wherein the at least one spring comprises a coil spring disposed along a central axis of the base.

### Claim 8 (depends on 7)

The assembly of claim 7, wherein an outer periphery of the base and the side wall structure are each generally cylindrical.

### Claim 9 (depends on 1)

The assembly of claim 1, wherein the side wall structure and the first and second end walls define the internal chamber as a substantially closed chamber.

### Claim 10 (depends on 9)

The assembly of claim 9, wherein at least the first end wall has openings therein for each sliding contact to pass there-through.

### Claim 11 (depends on 6)

The assembly of claim 6, in further combination with the DC electrical outlet, the outlet having an electromagnet assembly constructed and arranged to generate an electromagnetic field applied to an arcing zone between the sliding contacts and the plug contacts.

### Claim 12

A method of rapidly separating outlet contacts from plug contacts of an electrical plug at a DC electrical outlet, the DC electrical outlet comprising (i) a sliding contact structure having a base and a plurality of electrical sliding contacts fixed to the base and defining the outlet contacts, (ii) a housing defining an internal chamber with the sliding contact structure being disposed in the housing so as be movable linearly within the chamber, (iii) a fixed member associated with the DC electrical outlet and coupled to the housing such that the housing remains stationary and sliding contacts are accessible to the plug contacts, and (iv) at least one spring disposed between the housing and a surface of the base, the method comprising:
engaging the plug contacts with the plurality of electrical sliding contacts such that friction between the plug contacts and the plurality of electrical sliding contacts partially compresses the at least one spring to bias the sliding contact structure to engage an internal bottom surface of the housing,
disengaging the plug contacts partially from the plurality of electrical sliding contacts while the friction between the plug contacts and the plurality of electrical sliding contacts further compresses the at least one spring, and
disengaging the plug contacts completely from the plurality of electrical sliding contacts to allow the compressed spring to rapidly force the plurality of electrical sliding contacts away from the plug contacts.

### Claim 13 (depends on 12)

The method of claim 12, wherein the housing includes a first end wall having an internal top surface and second end wall opposing the first end wall, the second end wall defining the internal bottom surface and wherein the housing is provided with a side wall structure defining the internal chamber between the top surface and the bottom surface.

### Claim 14 (depends on 12)

The method of claim 12, wherein each of the plurality of sliding contacts is provided as a female contact.

### Claim 15 (depends on 14)

The method of claim 14, wherein each female sliding contact is provided as a metal hollow tubular member having an open end for receiving an associated male plug contact of the electrical plug.

### Claim 16 (depends on 12)

The method of claim 12, wherein the at least one spring is provided as coil spring disposed along a central axis of the base.

### Claim 17 (depends on 16)

The method of claim 16, wherein an outer periphery of the base and the side wall structure are each provided to be generally cylindrical.

### Claim 18 (depends on 13)

The method of claim 13, wherein the side wall structure and the first and second end walls define the internal chamber as a substantially closed chamber and wherein at least the first end wall is provided with openings therein for each sliding contact to pass there-through.

### Claim 19 (depends on 12)

The method of claim 12, wherein the base is provided with a plurality of cut-outs therein and a boss is provided in each cut-out, each boss being fixed to the base, and wherein each boss includes an opening receiving one of the plurality of sliding contacts.

### Claim 20 (depends on 12)

The method of claim 12, wherein an electromagnet assembly is provided in the DC electrical outlet, the method further comprising:
generating an electromagnetic field at an arcing zone between the sliding contacts and the plug contacts.
