# US 10,483,588 B2 · Gel electrolyte membrane and method for forming the same, electrode assembly, gel polymer lithium-ion battery and electric vehicle

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- Number: US 10,483,588 B2
- Document ID: US10483588B2
- Status: Granted
- Kind: B2
- Application number: 15/394,849
- Filed: 2016-12-30
- Published: 2017-10-05
- Granted: 2019-11-19
- Earliest claimed: 2016-03-31
- Assignees: Interstellar Solid-State Li-ion Batteries Technology (Chengdu) Co., Ltd
- Applicants: Xiaoli Peng; Yong Xiang; Chengxu Mou; Li Xia; Wanjin Pu; Jinwei He
- Inventors: Xiaoli Peng; Yong Xiang; Chengxu Mou; Li Xia; Wanjin Pu; Jinwei He
- Web page: https://patentgrep.com/patent/US10483588B2

## CPC

- H01M 10/0565: Polymeric materials, e.g. gel-type or solid-type
- H01M 10/0525: Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
- H01M 2220/20: Batteries in motive systems, e.g. vehicle, ship, plane
- H01M 2300/0085: Immobilising or gelification of electrolyte
- Y02E 60/10: Energy storage using batteries
- Y02P 70/50: Manufacturing or production processes characterised by the final manufactured product
- Y02T 10/70: Energy storage systems for electromobility, e.g. batteries
- H01M: PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- Y02E: REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02P: CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02T: CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION

## Abstract

The present disclosure provides a gel electrolyte membrane and a method for forming the same, an electrode assembly, a gel polymer lithium-ion battery and an electric vehicle. The gel electrolyte membrane is located between the cathode and the anode, and has adhesion of solid electrolyte and electrical conductivity of ion of liquid electrolyte. The gel electrolyte membrane obtained in the present disclosure has a porous mesh structure, a wide film forming temperature, a short required time, a high level of liquid electrolyte in the gel polymer, a high conductivity of 3.4 to 6.3*10−3 S·cm−1, a wide electrochemical window, a good compatibility with the cathode and the anode, and low requirements for the conditions of the synthesis. The gel polymer lithium-ion battery and electrode assembly and electric vehicle of the present disclosure has high safety, simple forming technique and low requirements for environment, thus is suitable for industrial production.

## Claims

### Claim 1

A method for forming a gel electrolyte membrane, comprising:
providing a cathode and/or an anode;
forming a gel electrolyte precursor; and
forming the gel electrolyte membrane on at least one surface of the electrode by the gel electrolyte precursor through growing in situ;
wherein the gel electrolyte precursor comprises a liquid mixture A and a liquid mixture B, the liquid mixture A comprising a polymer matrix and an organic solvent, and the liquid mixture B comprising a lithium salt, a plasticizer, and an additive;
wherein the gel electrolyte precursor is formed by the following steps:
pre-stirred the liquid mixture A and the liquid mixture B respectively at a speed of 100 to 5000 rpm and at a temperature of −10 to 30° C. for 0.5 to 96 h until the liquid mixture A and the liquid mixture B are respectively dissolved; and
mixing the dissolved liquid mixture A and liquid mixture B and stirring at a speed of 100 to 5000 rpm and at a temperature of −10 to 30° C. for 0.5 to 96 h until the mixture of the liquid mixture A and the liquid mixture B are homogenously dispersed.

### Claim 2 (depends on 1)

The method of claim 1, wherein the liquid mixture A comprises 1 to 60% by mass fraction of the polymer matrix and 20 to 90% by mass fraction of the organic solvent, and the liquid mixture B comprises 1 to 50% by mass fraction of the lithium salt, 1 to 60% by mass fraction of the plasticizer, and 1 to 50% by mass fraction of the additive.

### Claim 3 (depends on 2)

The method of claim 2: wherein the liquid mixture A comprises 1 to 20% by mass fraction of the polymer matrix and 50 to 90% by mass fraction of the organic solvent, and the liquid mixture B comprises 1 to 20% by mass fraction of the lithium salt, 1 to 20% by mass fraction of the plasticizer, and 1 to 10% by mass fraction of the additive.

### Claim 4 (depends on 1)

The method of claim 1, wherein the polymer matrix comprises one or more materials selected from the groups of:
polyvinyl chloride, chlorinated polyvinyl chloride, polystyrene, polyoxyethylene, polymethylmethacrylate, polyvinylidene fluoride, polyacrylonitrile, vinylidene fluoride-hexafluoropropylene copolymer, polyethylene, methacrylic acid methyl acrylate, and thermoplastic acrylic resin;
the organic solvent comprises one or more materials selected from the groups of: acetone, N-methylpyrrolidone, anhydrous ethanol, dimethyl sulfoxide, dimethylformamide, tetrahydrofuran and ethyl acetate;
the lithium salt comprises one or more materials selected form the groups of: lithium hexafluorophosphate, lithium perchlorate, lithium hexafluoroarsenate, lithium tetrafluoroborate, lithium tetrachloroaluminate, lithium bistrifluoromethanesulfonimide, lithium trifluoromethanesulfonate, lithium dihydrogen oxalate, lithium chlorinated tetrafluoroborate, lithium difluoroborate oxalate, lithium perfluoromethanesulfonate, lithium fluoride, lithium carbonate, and lithium chloride;
the plasticizer comprises one or more materials selected from the following groups of: propylene carbonate, ethylene carbonate, 1, 4-butyrolactone (γ-BL), diethyl carbonate, carbonic acid dimethyl carbonate, methyl ethyl carbonate, methyl propyl carbonate, and ethyl acetate; and the additives comprises one or more materials from the groups of inorganic nanoparticles, a flame retardant, a film former, an anti-overcharge additive, a surfactant, a phase separation solution.

### Claim 5 (depends on 1)

The method of claim 1, wherein the gel electrolyte membrane is formed on the surface of the cathode and/or the anode by coating the gel electrolyte precursor on the surface of the cathode and/or the anode under inert gas-protected condition or in the presence of dry air at a temperature of −10 to 30° C. under a pressure of −0.9 to 1 Mpa for a certain time thereby growing the gel electrolyte membrane in situ on the surface of the cathode and/or the anode.

### Claim 6 (depends on 1)

The method of claim 1, wherein before the step of forming the gel electrolyte membrane on at least one surface of the electrode by the gel electrolyte precursor, the method further comprises: preparing an activated infiltration solution of the cathode and/or the anode, and infiltrating and activating the cathode and/or the anode by the corresponding activated infiltration solution for 1 s to 2 h.

### Claim 7 (depends on 6)

The method of claim 6, wherein the activated infiltration solution comprises 0.001 to 60% by mass fraction of surfactant, 0.001 to 20% by mass fraction of film former, and 1 to 90% by mass fraction of plasticizer.

### Claim 8 (depends on 7)

The method of claim 7, wherein the surfactant comprises one or more materials selected from the groups of fluorosurfactant (FS-3100), wetting agent (Dynol 607), wetting agent (Dynol 980), wetting agent (EnviroGem360), carboxymethyl cellulose sodium salt (CMC-Na), sulfuric acid ester salts (such as acrylonitrile-EPDM rubber-styrene copolymer (AES) surfactants, sodium sulfate, fatty alcohol polyoxyethylene ether (AEO-9)), coconut fatty acid diethanolamide, polyether modified polydimethylsiloxane, alkylphenolethoxylates (OP-10), 1-dodecylazepan-2-ketone, and various fluorine-containing surfactants; and the film former comprises one or a mixture of several materials selected from the groups of sulfur dioxide (SO2), carbon dioxide (CO2), carbon monoxide (CO), carbon disulfide (CS2), sulfurous acid esters (ES, PS, DMS, DES), anisole, vinylene carbonate (VC), tetrachlorethylene (TCE), acrylonitrile, vinyl acetate (VA), ethylenedioxythiophene, biphenyl, o-terphenyl, m-terphenyl, fluoroethylene carbonate, DMSM, lithium carbonate (Li2CO3), lithium oxide (Li2O), sodium perchlorate (NaClO4), potassium carbonate (K2CO3), silver hexafluorophosphate (AgPF6), copper trifluoroacetate (CuTF), calcium trifluoromethanesulfonate Ca(TFSA)2, sodium chloride (NaCl), lithium trimethylsilane borate, and lithium silicate (Li2SiO3).