# US 10,483,164 B2 · Semiconductor structure and method for manufacturing the same

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- Number: US 10,483,164 B2
- Document ID: US10483164B2
- Status: Granted
- Kind: B2
- Application number: 15/881,159
- Filed: 2018-01-26
- Published: 2019-05-16
- Granted: 2019-11-19
- Earliest claimed: 2017-11-14
- Assignees: Taiwan Semiconductor Manufacturing Company, Ltd.
- Applicants: Taiwan Semiconductor Manufacturing Company Ltd.
- Inventors: Yan-Ming Tsai; Wei-Yip Loh; Yu-Ming Huang; Hung-Hsu Chen; Chih-Wei Chang
- Web page: https://patentgrep.com/patent/US10483164B2

## CPC

- H10W 20/066: {by forming silicides of refractory metals}
- H10D 30/0212: {using self-aligned silicidation}
- H10D 30/797: {being in source or drain regions, e.g. SiGe source or drain}
- H10D 62/151: {of IGFETs (of IGFETs having LDD or DDD structure H10D30/601; of thin film transistors H10D30/6713)}
- H10D 62/822: comprising only Group IV materials heterojunctions, e.g. Si/Ge heterojunctions
- H10D 64/0112: {using conductive layers comprising silicides}
- H10D 64/021: {using multiple gate spacer layers, e.g. bilayered sidewall spacers}
- H10D 64/62: Electrodes ohmically coupled to a semiconductor
- H10W 20/069: {by forming self-aligned vias or self-aligned contact plugs}
- H10W 20/0698: {Local interconnections}
- H10W 20/20: Interconnections within wafers or substrates, e.g. through-silicon vias [TSV]
- H10W 20/083: {the openings being via holes penetrating underlying conductors}
- H10W: GENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
- H10D: INORGANIC ELECTRIC SEMICONDUCTOR DEVICES

## Abstract

A method for manufacturing a semiconductor includes following steps. An epitaxial structure including a first semiconductor material and a second semiconductor material is provided. A lattice constant of the second semiconductor material is greater than a lattice constant of the first semiconductor material. A metal-containing layer is deposited on the epitaxial structure. The metal containing layer includes a first metal material and a second metal material. An atomic size of the second metal material is greater than an atomic size of the first metal material. The metal-containing layer and the epitaxial structure are annealed to form a metal silicide layer on the epitaxial structure. The metal silicide layer includes the first semiconductor material, the second semiconductor material, the first metal material, and the second metal material.

## Claims

### Claim 1

A method for manufacturing a semiconductor structure, comprising:
providing an epitaxial structure comprising a first semiconductor material and a second semiconductor material, and a lattice constant of the second semiconductor material being greater than a lattice constant of the first semiconductor material;
depositing a metal-containing layer on the epitaxial structure, the metal-containing layer comprising the first semiconductor material, a first metal material and a second metal material, and an atomic size of the second metal material being greater than an atomic size of the first metal material; and
annealing the metal-containing layer and the epitaxial structure to form a metal silicide layer on the epitaxial structure, the metal silicide layer comprising the first semiconductor material, the second semiconductor material, the first metal material and the second metal material.

### Claim 2 (depends on 1)

The method of claim 1, wherein the first semiconductor material comprises silicon (Si), and the second semiconductor material comprises germanium (Ge).

### Claim 3 (depends on 1)

The method of claim 1, wherein a concentration of the second metal material in the metal-containing layer is less than a concentration of the first metal material in the metal-containing layer.

### Claim 4 (depends on 1)

The method of claim 1, wherein the first metal material comprises titanium (Ti).

### Claim 5 (depends on 4)

The method of claim 4, wherein the second metal material comprises tungsten (W), tantalum (Ta), platinum (Pt), niobium (Nb), or gold (Au).

### Claim 6 (depends on 1)

The method of claim 1, wherein a temperature of the anneal is lower than 600° C.

### Claim 7 (depends on 1)

The method of claim 1, further comprising forming a contact plug over the epitaxial structure.

### Claim 8

A method for forming a semiconductor structure, comprising:
providing an epitaxial structure comprising a first semiconductor material and a second semiconductor material, and a lattice constant of the second semiconductor material being greater than a lattice constant of the first semiconductor material;
disposing a metal-containing layer on the epitaxial structure, the metal-containing layer comprising at least a first metal material;
performing an ion implantation to implant ions of a second metal material to the metal-containing layer; and
annealing the metal-containing layer and the epitaxial structure to form a metal silicide layer on the epitaxial structure, the metal silicide layer comprising the first semiconductor material, the second semiconductor material, the first metal material and the second metal material.

### Claim 9 (depends on 8)

The method of claim 8, wherein the first semiconductor material comprises Si, and the second semiconductor material comprises Ge.

### Claim 10 (depends on 8)

The method of claim 8, wherein the metal-containing layer further comprises the first semiconductor material.

### Claim 11 (depends on 8)

The method of claim 8, wherein an atomic size of the second metal material is greater than an atomic size of the first metal material.

### Claim 12 (depends on 8)

The method of claim 8, wherein a concentration of the second metal material in the metal silicide layer is less than a concentration of the first metal material in the metal silicide layer.

### Claim 13 (depends on 8)

The method of claim 8, wherein the first metal material comprises Ti.

### Claim 14 (depends on 13)

The method of claim 13, wherein the second metal material comprises W, Ta, Pt, Nb, or Au.

### Claim 15 (depends on 8)

The method of claim 8, wherein a temperature of the anneal is lower than 600° C.

### Claim 16

A semiconductor structure comprising:
an epitaxial structure comprising a first semiconductor material and a second semiconductor material, and a lattice constant of the second semiconductor material being greater than a lattice constant of the first semiconductor material;
a quaternary metal silicide layer on the epitaxial structure, wherein the quaternary silicide layer comprises the first semiconductor material, the second semiconductor material, a first metal material and a second metal material, and an atomic size of the second metal material is greater than an atomic size of the first metal material; and
a conductive plug penetrating the quaternary metal silicide layer,
wherein a bottom most surface of the conductive plug is lower than a bottom most surface of the quaternary silicide layer.

### Claim 17 (depends on 16)

The semiconductor structure of claim 16, wherein the quaternary metal silicide layer comprises TiXSiGe.

### Claim 18 (depends on 17)

The semiconductor structure of claim 17, wherein “X” of the quaternary metal silicide layer comprises W, Ta, Pt, Nb, or Au.

### Claim 19 (depends on 16)

The semiconductor structure of claim 16, wherein a concentration of the second metal material is less than a concentration of the first metal material.

### Claim 20 (depends on 8)

The method of claim 8, further comprising forming a contact plug over the epitaxial structure.
