# US 10,483,013 B2 · Insulated wire excellent in bending resistance, as well as coil and electric or electronic equipment using the same

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- Number: US 10,483,013 B2
- Document ID: US10483013B2
- Status: Granted
- Kind: B2
- Application number: 15/632,026
- Filed: 2017-06-23
- Published: 2017-10-12
- Granted: 2019-11-19
- Earliest claimed: 2014-12-26
- Assignees: Furukawa Electric Co., Ltd.; Furukawa Magnet Wire Co., Ltd.
- Applicants: Furukawa Electric Co., Ltd.; Furukawa Magnet Wire Co., Ltd.
- Inventors: Makoto Oya; Tsuneo Aoi
- Web page: https://patentgrep.com/patent/US10483013B2

## CPC

- H01B 7/02: Disposition of insulation
- H01B 3/307: {Other macromolecular compounds}
- H01B 3/308: {Wires with resins}
- H01B 3/427: {Polyethers}
- H01B 7/00: Insulated conductors or cables characterised by their form
- H01F 5/06: Insulation of windings
- H02K 3/30: Windings characterised by the insulating material
- H01B 3/30: plastics; resins; waxes
- H01B 3/42: polyesters; polyethers; polyacetals
- H01B: CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES (selection for magnetic properties H01F1/00; waveguides H01P {; printed circuits H05K})
- H01F: MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H02K: DYNAMO-ELECTRIC MACHINES (dynamo-electric relays H01H53/00; conversion of DC or AC input power into surge output power {H03K3/53})

## Abstract

An insulated wire having an insulating coat layer on the conductor outer peripheral surface having a rectangular cross-sectional shape and also having a long side, a short side, and a corner portion with a curvature radius Rc, wherein a thickness t1 of the insulating coat layer covered on the surface, and which layer includes a long side, a thickness t2 of the insulating coat layer covered on the surface, and which layer includes a short side, and a corner portion thickness t3 of the insulating coat layer satisfy formula (1): t3/{(t1+t2)/2}≥1.2 Formula (1) wherein the t1 and t2 are each independently from 20 μm to 50 μm, and wherein a ratio of the conductor cross-sectional area Sc to the insulated wire cross-sectional area Sw satisfies formula (2) 1.0>Sc/Sw≥0.8; Formula (2) as well as a coil and an electric or electronic equipment using the same.

## Claims

### Claim 1

An insulated wire having an insulating coat layer comprising a thermoplastic resin on an outer peripheral surface of a conductor having a rectangular cross-sectional shape and also having a long side, a short side, and a corner portion having a curvature radius Rc,
wherein a thickness t1 (μm) of the insulating coat layer covered on a surface which is continuing in an axial direction of the conductor, and which layer includes a long side of a transverse section of the conductor, a thickness t2 (μm) of the insulating coat layer covered on the surface which is continuing in the axial direction of the conductor, and which layer includes a short side of the transverse section of the conductor, and a corner portion thickness t3 (μm) of the insulating coat layer satisfy formula (1):
t3/{(t1+t2)/2}≥1.2 Formula (1)
wherein the t1 (μm) and t2 (μm) are each independently 20 μm or more and 50 μm or less, and
wherein a ratio of a cross-sectional area Sc (mm2) of the conductor to a cross-sectional area Sw (mm2) of the insulated wire satisfies formula (2):
1.0>Sc/Sw≥0.8. Formula (2)

### Claim 2 (depends on 1)

The insulated wire according to claim 1,
wherein a long side length c1 (mm) of the transverse section of the conductor is 4.5 mm or less, a short side length c2 (mm) of the transverse section of the conductor is 3.5 mm or less, and a curvature radius Re (mm) of the transverse section of the conductor is 0.60 mm or less, and
wherein a combination of t1 (μm) and c2 (mm) or a combination of t2 (μm) and c1 (mm) each satisfy formula (3a) or (3b):
0<t1/(c2×1000)≤0.02. Formula (3a)
0<t2/(c1×1000)≤0.02. Formula (3b)

### Claim 3 (depends on 1)

The insulated wire according to claim 1, wherein the thermoplastic resin is a crystalline resin and has a bending elastic modulus at 23° C. of 2,000 MPa or more.

### Claim 4 (depends on 1)

The insulated wire according to claim 1, wherein the thermoplastic resin is selected from the group consisting of a polyetheretherketone, a modified polyetheretherketone, a polyetherketoneketone, a polyetherketone, a polyetherketoneetherketoneketone, and a polyphenylene sulfide.

### Claim 5 (depends on 1)

A coil, produced by winding working the insulated wire according to claim 1.

### Claim 6 (depends on 5)

An electric or electronic equipment, comprising the coil according to claim 5.
