# US 10,481,458 B2 · Electrochromic devices on non-rectangular shapes

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- Number: US 10,481,458 B2
- Document ID: US10481458B2
- Status: Granted
- Kind: B2
- Application number: 14/893,505
- Filed: 2014-06-17
- Published: 2016-04-07
- Granted: 2019-11-19
- Earliest claimed: 2013-06-18
- Assignees: View, Inc.
- Applicants: View, Inc.
- Inventors: Abhishek Anant Dixit; Todd Martin; Anshu A. Pradhan; Gordon Jack; Yashraj Bhatnagar
- Web page: https://patentgrep.com/patent/US10481458B2

## CPC

- G02F 1/163: Operation of electrochromic cells, e.g. electrodeposition cells; Circuit arrangements therefor
- B23K 26/082: Scanning systems, i.e. devices involving movement of the laser beam relative to the laser head
- B29C 59/16: by wave energy or particle radiation {, e.g. infrared heating (B29C59/007 takes precedence)}
- G01B 21/02: for measuring length, width, or thickness (G01B21/10 takes precedence)
- G01B 21/20: for measuring contours or curvatures, e.g. determining profile
- G02B 27/0012: {Optical design, e.g. procedures, algorithms, optimisation routines}
- G02F 1/153: Constructional details
- G02F 1/1533: {structural features not otherwise provided for}
- B29L 2011/00: Optical elements, e.g. lenses, prisms
- G02F 2201/56: Substrates having a particular shape, e.g. non-rectangular
- G02F: OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- B23K: SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B29C: SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING (making preforms B29B11/00; making laminated products by combining previously unconnected layers which become one product whose layers will remain together B32B37/00 - B32B41/00)
- G01B: MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G02B: OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- B29L: INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES

## Abstract

This present invention relates to bus bar configurations and fabrication methods of non-rectangular shaped (e.g., triangular, trapezoidal, circular, pentagonal, hexagonal, arched, etc.) optical devices. The optical device comprises a first side, a second side, and a third side adjacent to the second side and two bus bars spanning a portion of the optical device.

## Claims

### Claim 1

A method of fabricating an optically switchable device on a non-rectangular substrate, the method comprising:
(a) receiving at a laser tool the non-rectangular substrate having disposed thereon one or more layers of the optically switchable device; and
(b) directing a laser spot according to two or more non-rectangular laser patterns onto a region at the periphery of the optically switchable device along two straight edges of the non-rectangular substrate to remove at least one of the one or more layers of the optically switchable device from the region without re-orienting the non-rectangular substrate as it passes through the laser tool, wherein the two straight edges meet at a corner that is not a right angle.

### Claim 2 (depends on 1)

The method of claim 1, wherein the laser spot is circular in shape.

### Claim 3 (depends on 1)

The method of claim 1, wherein the laser spot is directed to remove the one or more layers of the optically switchable device at the region in a single pass of the non-rectangular substrate through the laser tool.

### Claim 4 (depends on 1)

The method of claim 1, wherein the laser spot is circular and the two or more non-rectangular laser patterns comprise overlapping circles formed by a circular laser spot.

### Claim 5 (depends on 1)

The method of claim 1,
wherein the laser spot is rectangular, and
wherein the rectangular laser spot is oriented at an angle with respect to a path of the non-rectangular substrate through the laser tool when the rectangular laser spot is directed along one of the two straight edges oriented at the angle.

### Claim 6 (depends on 1)

The method of claim 1, wherein the two or more non-rectangular laser patterns are differently shaped.

### Claim 7 (depends on 1)

The method of claim 1,
wherein the region of the non-rectangular substrate where the at least one of the one or more layers is removed comprises a bus bar pad expose area; and
further comprising forming a bus bar on the bus bar pad expose area.

### Claim 8 (depends on 1)

The method of claim 1, wherein the region of the non-rectangular substrate where the at least one of the one or more layers is removed comprises an edge deletion area.

### Claim 9 (depends on 1)

The method of claim 1, wherein at least one of the non-rectangular laser patterns comprises lines at an angle to a path of the non-rectangular substrate through the laser tool.

### Claim 10 (depends on 1)

The method of claim 1, wherein the laser spot is directed according to at least one of the two or more non-rectangular laser patterns at an angle to a path of the non-rectangular substrate through the laser tool.

### Claim 11 (depends on 1)

The method of claim 1, wherein the laser spot is directed along the corner of the two straight edges.

### Claim 12 (depends on 11)

The method of claim 11, wherein one of the two or more non-rectangular laser patterns bridges the corner of the two straight edges.

### Claim 13 (depends on 1)

The method of claim 1, wherein the region of the non-rectangular substrate where the at least one of the one or more layers is removed includes a bus bar pad expose area or an edge deletion area, located outside a viewable area of the optically switchable device.

### Claim 14 (depends on 1)

The method of claim 1, further comprising moving the substrate with the optical switchable device in a linear path through the laser tool.

### Claim 15 (depends on 1)

The method of claim 1, wherein the optically switchable device is an electrochromic device having a first conductive layer, a second conductive layer, and an electrochromic layer between the first and second conductive layers.

### Claim 16 (depends on 1)

The method of claim 1,
wherein the region of the non-rectangular substrate where the at least one of the one or more layers is removed includes a bus bar pad expose area; and
further comprising forming a bus bar on the bus bar pad expose area.
