# US 10,481,011 B2 · Temperature probe

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- Number: US 10,481,011 B2
- Document ID: US10481011B2
- Status: Granted
- Kind: B2
- Application number: 15/099,350
- Filed: 2016-04-14
- Published: 2016-10-20
- Granted: 2019-11-19
- Earliest claimed: 2015-04-14
- Assignees: Akwel
- Applicants: Akwel SA
- Inventors: Ben Hammouda Chokri
- Web page: https://patentgrep.com/patent/US10481011B2

## CPC

- G01K 1/12: for preventing damage due to heat overloading
- B29C 45/14639: {for obtaining an insulating effect, e.g. for electrical components}
- G01K 1/08: Protective devices, e.g. casings
- G01K 1/14: Supports; Fastening devices; Arrangements for mounting thermometers in particular locations
- G01K 7/22: the element being a non-linear resistance, e.g. thermistor (G01K7/26 takes precedence)
- B29L 2031/34: Electrical apparatus, e.g. sparking plugs or parts thereof
- G01K 2205/00: Application of thermometers in motors, e.g. of a vehicle
- G01K: MEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR (radiation pyrometry G01J5/00)
- B29C: SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING (making preforms B29B11/00; making laminated products by combining previously unconnected layers which become one product whose layers will remain together B32B37/00 - B32B41/00)
- B29L: INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES

## Abstract

The invention concerns a temperature probe (1) comprising a thermistor provided with a heat-sensitive element connected to two electrically-conductive output wires, two electrically-conductive metal blades presenting proximal end portions connected, by welding, to the respective output wires and supporting said heat-sensitive element at a distance from said proximal end portions, and a plunger body (5) made in a plastic material overmolded by injection at least around the proximal end portions of the blades, of the output wires and of the heat-sensitive element, said plunger body presenting an end portion (50) overmolded directly all around the heat-sensitive element, said heat-sensitive element being wrapped only by said plunger body. The present invention finds application in the field of temperature measurement of a fluid circulating within a combustion engine.

## Claims

### Claim 1

A temperature probe comprising a thermistor provided with a heat-sensitive element connected to two electrically-conductive output wires, said temperature probe configured to be immersed into a fluid and measure a temperature thereof, wherein said temperature probe comprises two electrically-conductive metal blades presenting proximal end portions connected by welding to the respective electrically-conductive output wires and supporting said heat-sensitive element at a distance from said proximal end portions, and wherein said temperature probe further comprises a plunger body made of a plastic material overmolded by injection at least around the proximal end portions of the electrically-conductive metal blades, the electrically-conductive output wires and the heat-sensitive element, said plunger body presenting an end portion overmolded directly all around the heat-sensitive element, said heat-sensitive element being wrapped only by said plunger body, said plunger body configured to plunge into the fluid,
wherein the electrically-conductive metal blades support the electrically-conductive output wires and the heat-sensitive element is carried in a cantilever fashion at a distance from the proximal end portions of the electrically-conductive metal blades, such that the heat-sensitive element is maintained at a distance from the electrically-conductive metal blades and the heat-sensitive element is released from any external element therearound, with the exception of the electrically-conductive output wires which come out of the heat-sensitive element and the plunger body which is overmolded around the heat-sensitive element.

### Claim 2 (depends on 1)

The temperature probe according to claim 1, wherein the end portion of the plunger body presents a maximum overmold thickness comprised between 0.2 and 1.5 millimeter.

### Claim 3 (depends on 1)

The temperature probe according to claim 1, wherein the end portion of the plunger body presents a maximum overmold thickness comprised between 0.4 and 1.0 millimeter.

### Claim 4 (depends on 1)

The temperature probe according to claim 1, wherein the plastic material of the plunger body presents a thermal conductivity higher than or equal to 1 W/m·° K.

### Claim 5 (depends on 4)

The temperature probe according to claim 4, wherein the plastic material of the plunger body presents a thermal conductivity between 1 and 3 W/m·° K.

### Claim 6 (depends on 1)

The temperature probe according to claim 1, wherein the plunger body presents two wrapping portions elongating the end portion and overmolded, at least partially, around the respective electrically-conductive output wires, said plunger body presenting a through central slot extending between said wrapping portions.

### Claim 7 (depends on 1)

The temperature probe according claim 1, wherein the two electrically-conductive metal blades present distal end portions provided for being connected to a measuring apparatus and intermediate portions extending between the proximal and distal end portions, and the temperature probe further comprises a connecting body made of a plastic material overmolded by injection at least partially around the intermediate portions of the electrically-conductive metal blades, wherein the distal end portions are not overmolded by said connecting body and left free in order to enable the connection with the measuring apparatus.

### Claim 8 (depends on 7)

The temperature probe according to claim 7, wherein the plunger body and the connecting body consist of two distinct bodies produced by bi-injection, and the plunger body presents a cover portion which overmolds in part the connecting body, the overmolding by said plunger body being produced after the overmolding by said connecting body.

### Claim 9 (depends on 8)

The temperature probe according to claim 8, wherein the cover portion is located at least in part above at least one seal groove formed on the plunger body, the seal groove being provided for receiving an O-ring seal.

### Claim 10 (depends on 8)

The temperature probe according to claim 8, wherein the plastic material of the plunger body is different from the plastic material of the connecting body.

### Claim 11 (depends on 10)

The temperature probe according to claim 10, wherein the plastic material of the plunger body presents a thermal conductivity higher than that of the plastic material of the connecting body.

### Claim 12 (depends on 7)

The temperature probe according to claim 7, wherein the plunger body and the connecting body are produced into one single piece in the same plastic material by single-injection.

### Claim 13 (depends on 1)

The temperature probe according to claim 1, wherein the output wires of the thermistor are connected by electric or ultrasonic welding directly on the electrically-conductive metal blades.

### Claim 14

A method for manufacturing a temperature probe, said temperature probe configured to be immersed into a fluid and measure a temperature thereof, the method comprising the following steps of:
providing a thermistor comprising a heat-sensitive element connected to two electrically-conductive output wires;
providing two electrically-conductive metal blades presenting proximal end portions;
connecting by welding the electrically-conductive output wires of the thermistor to the proximal end portions of the respective electrically-conductive metal blades, such that the electrically-conductive metal blades support the electrically-conductive output wires and the heat-sensitive element is carried in a cantilever fashion at a distance from the proximal end portions of the electrically-conductive metal blades;
producing a plunger body by injection in a mold, with a plastic material, for an overmolding at least around the proximal end portions of the electrically-conductive metal blades, the electrically-conductive metal output wires and the heat-sensitive element, so that said plunger body presents an end portion overmolded directly all around the heat-sensitive element, and said heat-sensitive element is wrapped only by said plunger body, said plunger body configured to plunge into the fluid such that the heat-sensitive element is released from any external element therearound, with the exception of the electrically-conductive output wires which come out of the heat-sensitive element and the plunger body which is overmolded around the heat-sensitive element.

### Claim 15 (depends on 14)

The method according to claim 14, wherein the two electrically-conductive metal blades are initially brought together by a transverse connecting element, and the method comprises the following steps of:
connecting by welding the electrically-conductive metal output wires of the thermistor to the proximal end portions of the respective electrically-conductive metal blades which extend under the transverse element, said transverse element linking the two electrically-conductive metal blades during this connection of the electrically-conductive metal output wires;
before producing by overmolding the plunger body, producing a connecting body by injection in the mold, with a plastic material, for an overmolding around the portions of the electrically-conductive metal blades which extend above the transverse element, said electrically-conductive metal blades presenting distal end portions which are not overmolded by said connecting body and left free in order to enable the connection with a measuring apparatus, the transverse element not being overmolded and linking the two blades during this overmolding by the connecting body;
producing the plunger body by the partial overmolding of the connecting body, of the portions of the electrically-conductive metal blades which are not overmolded by the connecting body, of the electrically-conductive metal output wires and of the thermistor.

### Claim 16 (depends on 15)

The method according to claim 15, wherein, prior to the plunger body production step and subsequently to the connecting body production step, the method comprises a step of removing the transverse element between the two electrically-conductive metal blades.

### Claim 17 (depends on 14)

The method according to claim 14, wherein the two electrically-conductive metal blades are initially supported by a support part made of an electrically-insulating material, said support part maintaining the two electrically-conductive metal blades spaced apart from each other and in place inside the mold.

### Claim 18 (depends on 17)

The method according to claim 17, wherein, during the plunger body molding step, all or part of the support part starts melting.

### Claim 19 (depends on 17)

The method according to claim 17, wherein the method comprises the following steps of:
connecting by welding the electrically-conductive metal output wires of the thermistor to the proximal end portions of the respective electrically-conductive metal blades which extend under the support part;
producing by overmolding the plunger body and a connecting body according to a method of single-injection of a plastic material inside an injection mold, said connecting body being overmolded around the support part and the portions of the electrically-conductive metal blades which extend above the electrically-conductive metal output wires, said electrically-conductive metal blades presenting distal end portions which are not overmolded by said connecting body and left free in order to enable the connection with a measuring apparatus, so that the plunger body and the connecting body are produced into one single piece in the same plastic material.

### Claim 20 (depends on 1)

The temperature probe according to claim 1, wherein only the plunger body coats the heat-sensitive element, without the use an internal supporting element overmolded by the plunger body and configured to support or to maintain the heat-sensitive element.