# US 10,480,861 B2 · Process of making electric stoves

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- Number: US 10,480,861 B2
- Document ID: US10480861B2
- Status: Granted
- Kind: B2
- Application number: 15/389,081
- Filed: 2016-12-22
- Published: 2017-06-29
- Granted: 2019-11-19
- Earliest claimed: 2015-12-23
- Applicants: Diego Brocchetto
- Inventors: Diego Brocchetto
- Web page: https://patentgrep.com/patent/US10480861B2

## CPC

- F27D 1/0036: {Linings or walls comprising means for supporting electric resistances in the furnace}
- F24C 7/002: {Stoves (F24C7/02 - F24C7/10 take precedence)}
- F24C 7/062: {on stoves}
- F24D 13/022: {resistances incorporated in construction elements}
- F24H 3/002: {using electric energy supply}
- F24C 15/06: Ornamental features, e.g. grate fronts or surrounds
- F24H 2250/02: Resistances
- F27B 1/14: Arrangements of linings
- Y02B 30/00: Energy efficient heating, ventilation or air conditioning [HVAC]
- F27D: DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F24C: DOMESTIC STOVES OR RANGES (exclusively for solid fuels F24B); DETAILS OF DOMESTIC STOVES OR RANGES, OF GENERAL APPLICATION
- F24D: DOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR (using steam or condensate extracted or exhausted from steam engine plants for heating purposes F01K17/02)
- F24H: FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL (steam generation F22)
- F27B: FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- Y02B: CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS

## Abstract

The present invention relates to a process of making power-saving electric stoves, particularly having a large size and outer shapes similar to the conformations of traditional Tyrolean heaters or stoves, while having a very light weight and being easily movable to multiple locations of a house. The main characteristic of the present invention is that it includes making a hollow stove body, particularly having a large size, from expanded polystyrene or a similar thermoplastic polymer, with the application of an electric resistor, particularly a constant-power, and hence low-power consuming heating cable arranged around its outer surface in one or more coil loops with the interposition of a layer of adhesive material with at least one thread formed therein for supporting the resistor, with contiguous insulating grooves, and with later application of a final coating layer, made e.g. of tire-resistant cement mortar, whose outer surface may be provided with decorative designs or finishes and ornaments made of wood or other materials, which designs and ornaments may be similar to those formed on the outer surfaces of traditional Tyrolean stoves, whereas the basement of the hollow body is preferably supported by a smooth metal plate, allowing displacement thereof to any location of the house, proximate to a power outlet.

## Claims

### Claim 1

A process for making movable Tyrolean electric stoves,
including:
making a hollow stove body from a thermoplastic polymer, the hollow stove body having a basement, a heating body and a cap covering the heating body,
coating an outer surface of the heating body with a layer of adhesive material, which includes at least one raised thread having a thread top, and insulating grooves contiguous to the thread top, the raised thread of adhesive material extending in a spiral arrangement all along the outer surface of the heating body,
applying around the outer surface of the hollow body an electric resistor comprising a constant-power heating cable with low power consumption the electric resistor being applied on and along the thread top and being arranged in one or more coil loops following the spiral arrangement of the thread,
subsequently applying a final coating layer comprising a fire-resistant material over the hollow body, the fire-resistant material covering the electrical resistor and filling the insulating grooves, the final coating layer provided with decorative designs, finishes or ornaments similar to those formed on the outer surfaces of traditional Tyrolean stoves,
wherein the heating body, basement and covering cap are formed from blocks of expanded polystyrene, having inner cavities and joined together one on top of the other to form a single block or bearing structure whose diameter and height may vary according to desired heating requirements.

### Claim 2 (depends on 1)

A The process as claimed in claim 1, wherein, once the electric resistor has been firmly attached to tops of the spiral thread, the heating body and the resistor are covered and coated by the final coating, and the final coating layer comprises a fire-resistant cement mortar having an outer surface provided with the decorative designs, figures or ornaments.

### Claim 3 (depends on 1)

The process as claimed in claim 1, wherein the heating cable or electric resistor has a wired connection that joins it to a junction box having a power switch and instruments for adjusting thermal features of the stove, and also having a plug for connection to a supply main.

### Claim 4 (depends on 1)

The process as claimed claim 1, wherein the basement that supports the heating body lies over a smooth rigid circular plate having a smooth bottom surface for enabling easy sliding displacement of the stove over a floor.

### Claim 5 (depends on 1)

The process as claimed claim 1, wherein the basement that supports the central heating body has one or more openings or air inlets facilitating access of air from the surrounding environment into the basement and through the hollow body back into the environment through one or more holes.

### Claim 6 (depends on 1)

The process as claimed in claim 1, wherein the heating cable provides a selected heat generating capacity.

### Claim 7 (depends on 1)

The process as claimed in claim 1, wherein the electric stove is movable.