# US 10,480,835 B2 · Gas-replenishing and enthalpy-increasing control method, device and apparatus for two-stage compressor

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- Number: US 10,480,835 B2
- Document ID: US10480835B2
- Status: Granted
- Kind: B2
- Application number: 15/775,476
- Filed: 2016-05-05
- Published: 2018-12-13
- Granted: 2019-11-19
- Earliest claimed: 2015-12-11
- Assignees: Gree Electric Appliances, Inc. of Zhuhai
- Applicants: Gree Electric Appliances, Inc. of Zhuhai
- Inventors: Huan Zhao; Jun Shen; Feng Tan; Youxuan Liang; Pengfei Li
- Web page: https://patentgrep.com/patent/US10480835B2

## CPC

- F25B 49/02: for compression type machines, plants or systems
- F25B 13/00: Compression machines, plants or systems, with reversible cycle (defrosting cycles F25B47/02)
- F25B 41/34: with the valve member being actuated by electric means, e.g. by piezoelectric actuators
- F25B 41/385: Dispositions with two or more expansion means arranged in parallel on a refrigerant line leading to the same evaporator
- F25B 2400/074: with multiple cylinders
- F25B 2400/13: Economisers
- F25B 2400/23: Separators
- F25B 2500/19: Calculation of parameters
- F25B 2500/28: Means for preventing liquid refrigerant entering into the compressor
- F25B 2600/01: Timing
- F25B 2600/2509: Economiser valves
- F25B 2600/2513: Expansion valves
- F25B 2700/1933: Suction pressures
- F25B 2700/21151: at the suction side of the compressor
- F25B 2700/21152: at the discharge side of the compressor
- Y02B 30/70: Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating
- F25B: REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- Y02B: CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS

## Abstract

Provided are a gas-replenishing and enthalpy-increasing control method, device and apparatus for a two-stage compressor. The method includes: when a gas-replenishing electronic expansion valve needs to be opened, gradually increasing, by a controller, an opening degree of the gas-replenishing electronic expansion valve in a time sequence; after the gas-replenishing electronic expansion valve is opened, acquiring a detected gas-replenishing superheat degree of a two-stage compressor; and adjusting, based on the gas-replenishing superheat degree of the two-stage compressor, the opening degree of the gas-replenishing electronic expansion valve, wherein the gas-replenishing electronic expansion valve is disposed between a medium-pressure liquid storage tank and the two-stage compressor, and when the opening degree of the gas-replenishing electronic expansion valve is not zero, a gaseous refrigerant in the medium-pressure liquid storage tank replenishes gas and increases enthalpy for the two-stage compressor.

## Claims

### Claim 1

A gas-replenishing and enthalpy-increasing control method for a two-stage compressor, comprising:
when a gas-replenishing electronic expansion valve needs to be opened, gradually increasing, by a controller, an opening degree of the gas-replenishing electronic expansion valve in a time sequence;
after the gas-replenishing electronic expansion valve is opened, acquiring a detected gas-replenishing superheat degree of a two-stage compressor; and
adjusting, based on the gas-replenishing superheat degree of the two-stage compressor, the opening degree of the gas-replenishing electronic expansion valve,
wherein the gas-replenishing electronic expansion valve is disposed between a medium-pressure liquid storage tank and the two-stage compressor, and when the opening degree of the gas-replenishing electronic expansion valve is not zero, a gaseous refrigerant in the medium-pressure liquid storage tank replenishes gas and increases enthalpy for the two-stage compressor;
wherein acquiring the detected gas-replenishing superheat degree of the two-stage compressor comprises:
collecting a gas-replenishing temperature and a gas-replenishing pressure of the two-stage compressor;
acquiring a saturation temperature corresponding to the gas-replenishing pressure; and
taking a difference between the gas-replenishing temperature and the saturation temperature as the gas-replenishing superheat degree of the two-stage compressor;
wherein adjusting, based on the gas-replenishing superheat degree of the two-stage compressor, the opening degree of the gas-replenishing electronic expansion valve comprises:
judging whether the gas-replenishing superheat degree of the two-stage compressor is greater than a preset superheat degree at predetermined intervals;
when the gas-replenishing superheat degree of the two-stage compressor is greater than the preset superheat degree, determining that the replenished gas of the two-stage compressor entrains liquid;
when the gas-replenishing superheat degree of the two-stage compressor is not greater than the preset superheat degree, determining that the replenished gas of the two-stage compressor does not entrain liquid; and
adjusting the opening degree of the gas-replenishing electronic expansion valve according to the situation that the replenished gas of the two-stage compressor entrains liquid;
wherein adjusting the opening degree of the gas-replenishing electronic expansion valve according to the situation that the replenished gas of the two-stage compressor entrains liquid comprises:
when the replenished gas of the two-stage compressor entrains liquid, reducing the current opening degree of the gas-replenishing electronic expansion valve to a preset opening degree, wherein the preset opening degree is an opening degree preset based on a full opening degree of the gas-replenishing electronic expansion valve, and the full opening degree is an opening degree when the gas-replenishing electronic expansion valve is fully opened; and
when the replenished gas of the two-stage compressor does not entrain liquid, keeping the current opening degree of the gas-replenishing electronic expansion valve unchanged or increasing the current opening degree.

### Claim 2 (depends on 1)

The method as claimed in claim 1, wherein gradually increasing, by the controller, the opening degree of the gas-replenishing electronic expansion valve in the time sequence when the gas-replenishing electronic expansion valve needs to be opened comprises:
after the two-stage compressor is opened and operates for a first preset time period, controlling, by the controller, the opening degree of the gas-replenishing electronic expansion valve to be a first preset opening degree;
when the opening degree of the gas-replenishing electronic expansion valve is the first preset opening degree, after the gas-replenishing expansion valve operates for a second preset time period, increasing the opening degree of the gas-replenishing electronic expansion valve to a second preset opening degree; and
when the opening degree of the gas-replenishing electronic expansion valve is a second preset opening degree, after the gas-replenishing expansion valve operates for a third preset time period, fully opening the gas-replenishing electronic expansion valve.

### Claim 3 (depends on 1)

The method as claimed in claim 1, wherein keeping the current opening degree of the gas-replenishing electronic expansion valve unchanged or increasing the current opening degree comprises:
when determining that the replenished gas of the two-stage compressor does not entrain liquid,
if the operations of reducing the current opening degree of the gas-replenishing electronic expansion valve and keeping the current opening degree of the gas-replenishing electronic expansion valve are executed respectively after whether the gas-replenishing superheat degree is greater than the preset opening degrees has been judged previously twice, executing the operation of increasing the current opening degree of the gas-replenishing electronic expansion valve, and
otherwise, executing the operation of keeping the current opening degree of the gas-replenishing electronic expansion valve.

### Claim 4

A gas-replenishing and enthalpy-increasing control device for a two-stage compressor, comprising:
a gas-replenishing electronic expansion valve, disposed between a medium-pressure liquid storage tank and a two-stage compressor; and
a controller, connected to the gas-replenishing electronic expansion valve, and configured to gradually increase an opening degree of the gas-replenishing electronic expansion valve in a time sequence when the gas-replenishing electronic expansion valve needs to be opened, acquire a gas-replenishing superheat degree of the two-stage compressor after the gas-replenishing electronic expansion valve is opened, and adjust the opening degree of the gas-replenishing electronic expansion valve based on the gas-replenishing superheat degree of the two-stage compressor;
a detection apparatus, connected to the controller, and configured to collect a gas-replenishing temperature and a gas-replenishing pressure of the two-stage compressor,
wherein the controller comprises:
a reading apparatus, connected to the detection apparatus, and configured to read a saturation temperature corresponding to the gas-replenishing pressure; and
a calculator, connected to the detection apparatus and the reading apparatus, and configured to calculate a difference between the gas-replenishing temperature and the saturation temperature, so as to obtain the gas-replenishing superheat degree;
wherein the controller is further configured to:
when the gas-replenishing superheat degree of the two-stage compressor is greater than the preset superheat degree, determine that the replenished gas of the two-stage compressor entrains liquid, and reduce the current opening degree of the gas-replenishing electronic expansion valve to a preset opening degree, wherein the preset opening degree is an opening degree preset based on a full opening degree of the gas-replenishing electronic expansion valve, and the full opening degree is an opening degree when the gas-replenishing electronic expansion valve is fully opened
when the gas-replenishing superheat degree of the two-stage compressor is not greater than the preset superheat degree, determine that the replenished gas of the two-stage compressor does not entrain liquid, and keep the current opening degree of the gas-replenishing electronic expansion valve unchanged or increasing the current opening degree.

### Claim 5 (depends on 4)

The device as claimed in claim 4, wherein the detection apparatus further comprises:
a pressure sensor, disposed at a gas-replenishing port of the two-stage compressor, and configured to collect the gas-replenishing pressure; and
a temperature-sensing package, disposed at the gas-replenishing port of the two-stage compressor, and configured to collect the gas-replenishing temperature.

### Claim 6 (depends on 4)

The device as claimed in claim 4, further comprising:
a four-way valve, a first end being connected to the two-stage compressor;
a gas-liquid separator, a first end being connected to a second end of the four-way valve, and a second end being connected to the two-stage compressor;
an outdoor heat exchanger, a first end being connected to a third end of the four-way valve; and
an indoor heat exchanger, a first end being connected to a fourth end of the four-way valve, and a second end being connected to the medium-pressure liquid storage tank.

### Claim 7 (depends on 6)

The device as claimed in claim 6, further comprising:
an indoor electronic expansion valve, disposed between the indoor heat exchanger and the medium-pressure liquid storage tank; and
an outdoor electronic expansion valve, disposed between the outdoor heat exchanger and the medium-pressure liquid storage tank.

### Claim 8

A gas-replenishing and enthalpy-increasing control apparatus for a two-stage compressor, comprising:
a control unit, configured to allow, when a gas-replenishing electronic expansion valve needs to be opened, a controller to gradually increase an opening degree of the gas-replenishing electronic expansion valve in a time sequence;
an acquisition unit, configured to acquire, after the gas-replenishing electronic expansion valve is opened, a detected gas-replenishing superheat degree of a two-stage compressor; and
an adjustment unit, configured to adjust, based on the gas-replenishing superheat degree of the two-stage compressor, the opening degree of the gas-replenishing electronic expansion valve,
wherein the gas-replenishing electronic expansion valve is disposed between a medium-pressure liquid storage tank and the two-stage compressor, and when the opening degree of the gas-replenishing electronic expansion valve is not zero, a gaseous refrigerant in the medium-pressure liquid storage tank replenishes gas and increases enthalpy for the two-stage compressor;
wherein the acquisition unit comprises:
a collection module, configured to collect a gas-replenishing temperature and a gas-replenishing pressure of the two-stage compressor;
an acquisition module, configured to acquire a saturation temperature corresponding to the gas-replenishing pressure; and
a calculation module, configured to take a difference between the gas-replenishing temperature and the saturation temperature as the gas-replenishing superheat degree of the two-stage compressor;
wherein the adjustment unit comprises:
a judgment module, configured to judge whether the gas-replenishing superheat degree of the two-stage compressor is greater than a preset superheat degree at predetermined intervals;
a first determination module, configured to determine that, if the gas-replenishing superheat degree of the two-stage compressor is greater than the preset superheat degree, the replenished gas of the two-stage compressor entrains liquid;
a second determination module, configured to determine that, if the gas-replenishing superheat degree of the two-stage compressor is not greater than the preset superheat degree, the replenished gas of the two-stage compressor does not entrain liquid; and
an adjustment module, configured to adjust the opening degree of the gas-replenishing electronic expansion valve according to the situation that the replenished gas of the two-stage compressor entrains liquid;
wherein the adjustment unit is further configured to:
when the replenished gas of the two-stage compressor entrains liquid, reduce the current opening degree of the gas-replenishing electronic expansion valve to a preset opening degree, wherein the preset opening degree is an opening degree preset based on a full opening degree of the gas-replenishing electronic expansion valve, and the full opening degree is an opening degree when the gas-replenishing electronic expansion valve is fully opened; and
when the replenished gas of the two-stage compressor does not entrain liquid, keep the current opening degree of the gas-replenishing electronic expansion valve unchanged or increasing the current opening degree.

### Claim 9 (depends on 8)

The apparatus as claimed in claim 8, wherein the control unit comprises:
a first control module, configured to control, after the two-stage compressor is opened and operates for a first preset time period, the opening degree of the gas-replenishing electronic expansion valve to be a first preset opening degree;
a second control module, configured to increase, when the opening degree of the gas-replenishing electronic expansion valve is the first preset opening degree and the gas-replenishing expansion valve have operated for a second preset time period, the opening degree of the gas-replenishing electronic expansion valve to a second preset opening degree; and
a third control module, configured to fully open, when the opening degree of the gas-replenishing electronic expansion valve is a second preset opening degree and the gas-replenishing expansion valve have operated for a third preset time period, the gas-replenishing electronic expansion valve.
