# US 10,480,831 B2 · Compressor bearing cooling

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- Number: US 10,480,831 B2
- Document ID: US10480831B2
- Status: Granted
- Kind: B2
- Application number: 14/779,155
- Filed: 2014-01-27
- Published: 2016-02-18
- Granted: 2019-11-19
- Earliest claimed: 2013-03-25
- Assignees: Carrier Corporation
- Applicants: Carrier Corporation
- Inventors: Ulf J. Jonsson; Vishnu M. Sishtla; Zaffir A. Chaudhry
- Web page: https://patentgrep.com/patent/US10480831B2

## CPC

- F25B 1/053: of turbine type
- F25B 31/00: Compressor arrangements
- F25B 31/008: {by injecting a liquid}
- F25B 41/00: Fluid-circulation arrangements
- F25B 25/005: {using primary and secondary systems}
- F25B 2339/047: Water-cooled condensers
- F25B 2341/0012: Ejectors with the cooled primary flow at high pressure
- F25B 2341/0015: using two or more ejectors
- F25B 2400/13: Economisers
- F25B 2400/25: Liquid pumps
- F25B 2500/16: Lubrication
- F25B: REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS

## Abstract

A vapor compression system (20) comprises a compressor (22) having one or more bearing systems (66, 68) supporting a rotor and/or one or more working elements (44). One or more bearing feed passages (114) are coupled to the bearings to pass fluid along a supply flowpath to the bearings. A mechanical pump (130; 330) is positioned to drive fluid along the supply flowpath. An ejector (140, 150) has a motive flow inlet (142, 152) coupled to the mechanical pump to receive refrigerant from the mechanical pump.

## Claims

### Claim 1

A vapor compression system comprising:
a compressor comprising:
a housing assembly having a suction port and a discharge port and a motor compartment;
an electric motor having a stator within the motor compartment and a rotor within the stator, the rotor being mounted for rotation about a rotor axis;
one or more working elements coupled to the rotor to be driven by the rotor in at least a first condition so as to draw fluid in through the suction port and discharge said fluid out from the discharge port;
one or more bearings supporting the rotor and/or the one or more working elements, and
one or more bearing feed passages coupled to the one or more bearings to pass fluid along a supply flowpath to the one or more bearings;
a mechanical pump positioned to drive fluid along the supply flowpath to the one or more bearings;
a first heat exchanger downstream of the discharge port along a refrigerant primary flowpath in a first operational mode;
an expansion device downstream of the first heat exchanger along the primary flowpath in the first operational mode; and
a second heat exchanger downstream of the expansion device and coupled to the suction port to return refrigerant in the first operational mode,
the vapor compression system further comprising:
one or more bearing drain passages positioned to pass a bearing drain flow of said fluid from the motor compartment to the second heat exchanger;
an ejector having:
a motive flow inlet, coupled to the mechanical pump to receive refrigerant from the mechanical pump;
a suction flow inlet; and
an outlet.

### Claim 2 (depends on 1)

The vapor compression system of claim 1 wherein:
a discharge flowpath from the outlet of the ejector at least partially feeds back to the mechanical pump.

### Claim 3 (depends on 1)

The vapor compression system of claim 1 wherein:
the supply flowpath passes through the ejector from the suction flow inlet to the outlet in at least one operational condition.

### Claim 4 (depends on 1)

The vapor compression system of claim 1 wherein:
a suction flowpath of the ejector extends from the second heat exchanger to the suction flow inlet of the ejector.

### Claim 5 (depends on 1)

The vapor compression system of claim 1 wherein:
a motive flowpath of the ejector branches from the supply flowpath downstream of the mechanical pump and extends to the motive flow inlet.

### Claim 6 (depends on 1)

The vapor compression system of claim 1 wherein:
the compressor is a centrifugal compressor; and
the one or more working elements comprises one or more impellers.

### Claim 7 (depends on 6)

The vapor compression system of claim 6 wherein:
the one or more impellers is a single impeller mounted to the rotor for direct coaxial rotation therewith.

### Claim 8 (depends on 1)

The vapor compression system of claim 1 wherein one or more of:
the vapor compression system is a chiller;
the vapor compression system has a refrigerant charge selected from the group consisting of low pressure refrigerants and medium pressure refrigerants;
the vapor compression system has a refrigerant charge selected from the group consisting of HFC refrigerants and HFO refrigerants;
the vapor compression system has a refrigerant charge selected from the group consisting of R1233zd, R1234yf, R1234ze, and R134a; and/or
the mechanical pump is a gear pump, a centrifugal pump, a regenerative pump, a screw pump, or a vane pump.

### Claim 9 (depends on 1)

The vapor compression system of claim 1 further comprising:
a controller configured to:
start the mechanical pump prior to starting the compressor.

### Claim 10 (depends on 1)

The vapor compression system of claim 1 wherein the fluid comprises liquid refrigerant.

### Claim 11

A vapor compression system comprising:
a compressor comprising:
a housing assembly having a suction port and a discharge port and a motor compartment;
an electric motor having a stator within the motor compartment and a rotor within the stator, the rotor being mounted for rotation about a rotor axis;
one or more working elements coupled to the rotor to be driven by the rotor in at least a first condition so as to draw fluid in through the suction port and discharge said fluid out from the discharge port;
one or more bearings supporting the rotor and/or the one or more working elements, and
one or more bearing feed passages coupled to the one or more bearings to pass fluid along a supply flowpath to the one or more bearings;
a mechanical pump positioned to drive fluid along the supply flowpath to the one or more bearings;
a first heat exchanger downstream of the discharge port along a refrigerant primary flowpath in a first operational mode;
an expansion device downstream of the first heat exchanger along the primary flowpath in the first operational mode; and
a second heat exchanger downstream of the expansion device and coupled to the suction port to return refrigerant in the first operational mode, the vapor compression system further comprising:
a first ejector having:
a motive flow inlet, coupled to the mechanical pump to receive refrigerant from the mechanical pump;
a suction flow inlet; and
an outlet; and
a second ejector having:
a motive flow inlet;
a suction flow inlet; and
an outlet,
wherein:
a motive flowpath of the second ejector branching from the supply flowpath downstream of the mechanical pump and extending to the motive flow inlet of the second ejector;
a suction flowpath of the second ejector extends from the second heat exchanger to the suction flow inlet of second ejector; and
an outlet flowpath of the second ejector feeds back from the outlet of second ejector to the suction flow inlet of the first ejector.

### Claim 12 (depends on 11)

The vapor compression system of claim 11 wherein:
the motive flow inlet of the first ejector receives fluid from the first heat exchanger; and
the outlet flow path of second ejector feeds back to the first heat exchanger.

### Claim 13 (depends on 11)

The vapor compression system of claim 11 wherein:
the motive flow inlet of the first ejector receives fluid from a sump of the first heat exchanger; and
the outlet flowpath of second ejector feeds back to the sump.

### Claim 14

A vapor compression system comprising:
a compressor comprising:
a housing assembly having a suction port and a discharge port and a motor compartment;
an electric motor having a stator within the motor compartment and a rotor within the stator, the rotor being mounted for rotation about a rotor axis;
one or more working elements coupled to the rotor to be driven by the rotor in at least a first condition so as to draw fluid in through the suction port and discharge said fluid out from the discharge port;
one or more bearings supporting the rotor and/or the one or more working elements, and
one or more bearing feed passages coupled to the one or more bearings to pass fluid along a supply flowpath to the one or more bearings;
a mechanical pump positioned to drive fluid along the supply flowpath to the one or more bearings;
a first heat exchanger downstream of the discharge port along a refrigerant primary flowpath in a first operational mode;
an expansion device downstream of the first heat exchanger along the primary flowpath in the first operational mode; and
a second heat exchanger downstream of the expansion device and coupled to the suction port to return refrigerant in the first operational mode;
an ejector having:
a motive flow inlet, coupled to the mechanical pump to receive refrigerant from the mechanical pump;
a suction flow inlet; and
an outlet; and
a controller configured to:
start the mechanical pump prior to starting the compressor; and
turn off the mechanical pump and leave the compressor running when a threshold condition has been sensed.

### Claim 15

A method for operating a vapor compression system, the vapor compression system comprising:
a compressor comprising:
a housing assembly having a suction port and a discharge port and a motor compartment;
an electric motor having a stator within the motor compartment and a rotor within the stator, the rotor being mounted for rotation about a rotor axis;
one or more working elements coupled to the rotor to be driven by the rotor in at least a first condition so as to draw fluid in through the suction port and discharge said fluid out from the discharge port;
one or more bearings supporting the rotor and/or the one or more working elements, and
one or more bearing feed passages coupled to the one or more bearings to pass fluid along a supply flowpath to the one or more bearings;
a mechanical pump positioned to drive fluid along the supply flowpath to the one or more bearings;
a first heat exchanger downstream of the discharge port along a refrigerant primary flowpath in a first operational mode;
an expansion device downstream of the first heat exchanger along the primary flowpath in the first operational mode; and
a second heat exchanger downstream of the expansion device and coupled to the suction port to return refrigerant in the first operational mode; and
an ejector having:
a motive flow inlet, coupled to the mechanical pump to receive refrigerant from the mechanical pump;
a suction flow inlet; and
an outlet,
the method comprising:
starting the mechanical pump;
after the starting of the mechanical pump, starting the electric motor to draw the fluid in through the suction port and discharge the fluid from the discharge port; and
turning the mechanical pump off while continuing to run the electric motor.

### Claim 16 (depends on 15)

The method of claim 15 wherein:
the electric motor is started after a first threshold condition is sensed; and
the mechanical pump is turned off after a second threshold condition is sensed.

### Claim 17 (depends on 15)

The method of claim 15 further comprising:
monitoring a flow or pressure parameter; and
responsive to the said flow or pressure parameter indicating an insufficiency of flow, restarting the mechanical pump while continuing the run the electric motor.

### Claim 18 (depends on 15)

The method of claim 15 further comprising:
restarting the mechanical pump while continuing to run the electric motor;
turning the electric motor off while continuing to run the mechanical pump; and
turning the mechanical pump off after turning the motor off.
