# US 10,480,815 B2 · Panel for external air-conditioning ducts and similar products

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- Number: US 10,480,815 B2
- Document ID: US10480815B2
- Status: Granted
- Kind: B2
- Application number: 15/551,981
- Filed: 2016-02-15
- Published: 2018-02-01
- Granted: 2019-11-19
- Earliest claimed: 2015-02-19
- Assignees: Saint-Gobain Isover Iberica, S.L.
- Applicants: Saint-Gobain Isover Iberica, S.L.
- Inventors: Gregorio Lopez Belbeze; Alfonso Diez Monforte
- Web page: https://patentgrep.com/patent/US10480815B2

## CPC

- B32B 17/06: comprising glass as the main or only constituent of a layer, next to another layer of a specific {material}
- B32B 1/00: Layered products having a non-planar shape
- B32B 3/06: for securing layers together; for attaching the product to another member, e.g. to a support {, or to another product, e.g. groove/tongue, interlocking}
- B32B 3/08: characterised by added members at particular parts {(layer formed of separate pieces of material which are juxtaposed side-by-side B32B3/14, B32B3/18)}
- B32B 5/02: characterised by structural features of a {fibrous or filamentary} layer {(layer formed of metallic wires B32B15/02; layer formed of natural mineral fibres B32B19/02; layer formed of wood fibres B32B21/02)}
- B32B 5/022: {Non-woven fabric}
- B32B 7/12: using interposed adhesives or interposed materials with bonding properties
- B32B 15/08: of synthetic resin
- B32B 15/09: comprising polyesters
- B32B 15/20: comprising aluminium or copper {(B32B15/016 and B32B15/017 take precedence)}
- B32B 17/061: {of metal}
- B32B 19/041: {of metal}
- B32B 19/045: {of synthetic resin}
- B32B 19/06: next to a fibrous or filamentary layer
- B32B 27/06: as the main or only constituent of a layer, {which is} next to another layer of {the same or of} a {different material (next to a layer of a particular substance B32B9/045; next to a bituminous or tarry layer B32B11/046; next to a water setting substance layer B32B13/12; next to a metal layer B32B15/08; next to a glass layer B32B17/10; next to a layer formed of natural mineral fibres or particles B32B19/045; next to a wood layer B32B21/08; next to a cellulosic plastic layer B32B23/08; next to a natural or synthetic rubber layer B32B25/08)}
- B32B 27/18: characterised by the use of special additives
- B32B 27/20: using fillers, pigments, thixotroping agents
- B32B 27/304: {comprising vinyl halide (co)polymers, e.g. PVC, PVDC, PVF, PVDF}
- B32B 27/38: comprising epoxy resins
- B32B 27/40: comprising polyurethanes
- F16L 9/003: {with a rectangular cross-section (ducting arrangements in air-conditioning or ventilation F24F13/02)}
- F16L 9/21: made of sound-absorbing materials or with sound-absorbing structure
- F16L 59/026: {Mattresses, mats, blankets or the like}
- F16L 59/029: {layered}
- F16L 59/04: Arrangements using dry fillers, e.g. using slag wool
- F16L 59/08: Means for preventing radiation, e.g. with metal foil
- F24F 13/0263: {Insulation for air ducts}
- F24F 13/0281: {Multilayer duct}
- B32B 2255/02: on fibrous or filamentary layer
- B32B 2255/26: Polymeric coating
- B32B 2260/021: Fibrous or filamentary layer
- B32B 2262/101: Glass fibres
- B32B 2307/71: Resistive to light or to UV
- B32B 2307/712: Weather resistant
- B32B 2307/732: Dimensional properties
- B32B 2419/00: Buildings or parts thereof
- B32B 2607/00: Walls, panels
- B32B: LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- F16L: PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F24F: AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING (removing dirt or fumes from areas where they are produced B08B15/00; vertical ducts for carrying away waste gases from buildings E04F17/02; tops for chimneys or ventilating shafts, terminals for flues F23L17/02)

## Abstract

A panel for self-supporting ducts, in particular air-conditioning ducts, made up of a core of mineral wool or the like, covered on its external face and on its internal face with an exterior covering and an interior covering, respectively. The interior covering includes or preferably is made up of an aluminum sheet, a layer of a glass fabric or a layer of a glass web. The exterior covering includes the succession of a first layer of plastics material, an aluminum sheet, and a second layer of plastics material. The layers of plastics material are bonded to the aluminum sheet directly or via an adhesive. The exterior covering is bonded to the external surface of the core by glue.

## Claims

### Claim 1

A panel for self-supporting ducts, comprising:
a core of mineral wool, an external face of the core being covered with an exterior covering and an internal face of the core being covered with an interior covering, respectively,
wherein said interior covering includes an aluminium sheet, a layer of a glass fabric, or a layer of a glass web,
wherein the exterior covering includes a succession of a first layer of plastics material, the aluminium sheet, and a second layer of plastics material, said first and second layers of plastics material being bonded to the aluminium sheet directly or via an adhesive, said first layer of plastics material being bonded to the external face of the core by a glue, and
wherein the second layer of plastics material is an outer layer including anti-UV particles or a UV-protective film, or a surface of the second layer of plastics material is covered with a UV-protective plastic film.

### Claim 2 (depends on 1)

The panel according to claim 1, wherein a thickness of the exterior covering is between 0.05 mm and 0.50 mm.

### Claim 3 (depends on 1)

The panel according to claim 1, wherein the first layer of plastics material and the second layer of plastics material are made of polyester.

### Claim 4 (depends on 1)

The panel according to claim 1, wherein the exterior covering further includes an external layer bonded to the second layer of plastics material, the external layer being UV-protective film.

### Claim 5 (depends on 1)

The panel according to claim 1, wherein the exterior covering is glued to the core by a polyurethane PU glue, a low-density polyethylene (LDPE) glue, hotmelt glues, or water-based glues.

### Claim 6 (depends on 1)

The panel according to claim 1, wherein the external face of the core further includes a web of glass fibres or synthetic fibres, said web being bonded to the core by a binder crosslinking mineral fibres of said core.

### Claim 7 (depends on 1)

The panel according to claim 1, wherein the exterior covering further includes at least two aluminium sheets, each aluminium sheet being bonded directly or via the adhesive, to one of the first and second layers of plastics material.

### Claim 8 (depends on 5)

The panel according to claim 5, starting from the external face of the core, further comprising:
a web of glass fibres integrated with mineral fibres of the core;
a layer of adhesive;
the external covering; and
an external layer includes the UV-protective film.

### Claim 9 (depends on 1)

The panel according to claim 1, wherein an edge of the panel end is configured to be interlocked.

### Claim 10 (depends on 1)

The panel according to claim 1, wherein the internal covering and the external covering are extended by a flap partially overlapping the internal covering and the external covering and being sealed by a strip of a same material, when the panel is joined to another module.

### Claim 11 (depends on 1)

The panel according to claim 1, wherein the interior covering is extended beyond an edge of the panel and fixed to a surface which defines a connecting profile, the interior covering being an interior face of the duct.

### Claim 12 (depends on 1)

The self-supporting duct comprising:
the panel according to claim 1.

### Claim 13 (depends on 12)

The self-supporting duct according to claim 12, wherein the self-supporting duct is installed outside a building, an exterior layer of the self-supporting duct being exposed to weather.

### Claim 14

A method of using the panels according to claim comprising:
manufacturing the self-supporting ducts.

### Claim 15 (depends on 14)

The method according to claim 14, wherein at least one of the self-supporting ducts is mounted outside a building, an exterior layer of the self-supporting duct being exposed to weather.

### Claim 16 (depends on 1)

The panel according to claim 1, wherein the self-supporting ducts are air-conditioning ducts.

### Claim 17 (depends on 4)

The panel according to claim 4, wherein the UV-protective film includes highly ultraviolet-resistant epoxy resins, urethanes, or polyvinyl fluorides.

### Claim 18 (depends on 5)

The panel according to claim 5, wherein the exterior covering is glued to the core by the polyurethane PU glue or the low-density polyethylene (LDPE) glue.

### Claim 19 (depends on 7)

The panel according to claim 7, wherein the first and second layers of plastics material are made of polyester.

### Claim 20

A panel for self-supporting ducts, comprising:
a core of mineral wool, an external face of the core being covered with an exterior covering and an internal face of the core being covered with an interior covering, respectively, wherein
said interior covering includes an aluminium sheet,
the exterior covering includes a succession of a layer of web of glass fibres, a first layer of plastics material, the aluminium sheet, and a second layer of plastics material, said first and second layers of plastics material being bonded to the aluminium sheet directly or via an adhesive, said layer of web of glass fibres being bonded to the core by a binder crosslinking mineral fibres of said core, and
the second layer of plastics material is an outer layer including anti-LTV particles or a UV-protective film, or a surface of the second layer of plastics material is covered with a UV-protective plastic film.
