# US 10,480,334 B2 · Airfoil with geometrically segmented coating section

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- Number: US 10,480,334 B2
- Document ID: US10480334B2
- Status: Granted
- Kind: B2
- Application number: 15/354,118
- Filed: 2016-11-17
- Published: 2018-05-17
- Granted: 2019-11-19
- Earliest claimed: 2016-11-17
- Assignees: United Technologies Corporation
- Applicants: United Technologies Corporation
- Inventors: Eric A. Hudson
- Web page: https://patentgrep.com/patent/US10480334B2

## CPC

- F01D 9/02: Nozzles; Nozzle boxes; Stator blades; Guide conduits {, e.g. individual nozzles (nozzle boxes F01D9/047)}
- F01D 5/14: Form or construction (selecting particular materials, measures against erosion or corrosion F01D5/28)
- F01D 5/288: {Protective coatings for blades}
- F02C 3/04: having a turbine driving a compressor (power transmission arrangements F02C7/36; control of working fluid flow F02C9/16)
- F04D 29/023: {especially adapted for elastic fluid pumps}
- F04D 29/324: {Blades}
- F04D 29/542: {Bladed diffusers (fixing blades to stators F01D9/042)}
- F05D 2220/32: in gas turbines
- F05D 2230/90: Coating; Surface treatment
- F05D 2240/124: related to the suction side of a stator vane
- F05D 2240/306: related to the suction side of a rotor blade
- F05D 2240/35: Combustors or associated equipment
- F05D 2250/20: Three-dimensional
- F05D 2250/28: patterned
- F05D 2300/17: Alloys
- F05D 2300/20: Oxide or non-oxide ceramics
- F05D 2300/608: Microstructure
- Y02T 50/60: Efficient propulsion technologies, e.g. for aircraft
- F01D: NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES (machines or engines for liquids F03; non-positive displacement pumps F04D)
- F02C: GAS-TURBINE PLANTS; AIR INTAKES FOR JET-PROPULSION PLANTS; CONTROLLING FUEL SUPPLY IN AIR-BREATHING JET-PROPULSION PLANTS (construction of turbines F01D; jet-propulsion plants F02K; construction of compressors or fans F04; generating combustion products of high pressure or high velocity F23R; using gas turbines in compression refrigeration plants F25B11/00)
- F04D: NON-POSITIVE-DISPLACEMENT PUMPS (engine fuel-injection pumps F02M; ion pumps H01J41/12; electrodynamic pumps H02K44/02)
- F05D: INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- Y02T: CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION

## Abstract

An airfoil includes an airfoil body that has a geometrically segmented coating section. The geometrically segmented coating section includes a wall having an outer side. The outer side has an array of cells, and there is a coating disposed in the array of cells.

## Claims

### Claim 1

An airfoil comprising:
an airfoil body having a geometrically segmented coating section, the geometrically segmented coating section including
a wall having an outer side, the outer side including an array of cells that are closed-sided, and
a coating disposed in the array of cells, wherein the geometrically segmented coating section is on a portion of the airfoil section, and an adjacent portion of the airfoil section includes the coating but excludes the cells.

### Claim 2 (depends on 1)

The airfoil as recited in claim 1, wherein the cells are polygonal.

### Claim 3 (depends on 1)

The airfoil as recited in claim 1, wherein the coating substantially fills the cells.

### Claim 4 (depends on 1)

The airfoil as recited in claim 1, wherein the coating fully embeds the cells.

### Claim 5 (depends on 1)

The airfoil as recited in claim 1, wherein the airfoil body is an airfoil section.

### Claim 6 (depends on 5)

The airfoil as recited in claim 5, wherein the geometrically segmented coating section is on a suction side of the airfoil section.

### Claim 7 (depends on 5)

The airfoil as recited in claim 5, wherein the geometrically segmented coating section is on a pressure side of the airfoil section.

### Claim 8 (depends on 1)

The airfoil as recited in claim 1, wherein the airfoil body is a platform.

### Claim 9 (depends on 1)

The airfoil as recited in claim 1, wherein the coating is substantially formed of ceramic.

### Claim 10 (depends on 9)

The airfoil as recited in claim 9, wherein the coating has a laminar microstructure.

### Claim 11 (depends on 10)

The airfoil as recited in claim 10, wherein the ceramic includes yttria and the wall is formed of an alloy.

### Claim 12 (depends on 1)

The airfoil as recited in claim 1, wherein adjacent cells of the array of cells share a common uniform thickness wall.

### Claim 13 (depends on 1)

The airfoil as recited in claim 1, wherein the coating is flat such that it excludes contours from the cells.

### Claim 14

A gas turbine engine comprising:
a compressor section;
a combustor in fluid communication with the compressor section; and
a turbine section in fluid communication with the combustor,
at least one of the turbine section or the compressor section including an airfoil having an airfoil body, the airfoil body including a geometrically segmented coating section, the geometrically segmented coating section including
a wall having an outer side, the outer side including an array of cells that are closed-sided, and
a coating disposed in the array of cells, wherein the geometrically segmented coating section is on a portion of the airfoil section, and an adjacent portion of the airfoil section includes the coating but excludes the cells.

### Claim 15 (depends on 14)

The gas turbine engine as recited in claim 14, wherein the cells are polygonal and the coating substantially fills the cells.

### Claim 16 (depends on 14)

The gas turbine engine as recited in claim 14, wherein the airfoil body is an airfoil section.

### Claim 17 (depends on 16)

The gas turbine engine as recited in claim 16, wherein the geometrically segmented coating section is on a suction side of the airfoil section.

### Claim 18 (depends on 14)

The gas turbine engine as recited in claim 14, wherein the coating is substantially formed of ceramic and has a laminar microstructure.

### Claim 19 (depends on 18)

The gas turbine engine component as recited in claim 18, wherein the ceramic includes yttria and the wall is formed of an alloy.

### Claim 20 (depends on 19)

The gas turbine engine component as recited in claim 19, wherein the geometrically segmented coating section is on a suction side of the airfoil section.
