# US 10,480,249 B2 · Hybrid mechanical-laser drilling equipment

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- Number: US 10,480,249 B2
- Document ID: US10480249B2
- Status: Granted
- Kind: B2
- Application number: 15/521,349
- Filed: 2014-11-26
- Published: 2017-10-26
- Granted: 2019-11-19
- Earliest claimed: 2014-11-26
- Assignees: Halliburton Energy Services, Inc.
- Applicants: Halliburton Energy Services, Inc.
- Inventors: Robello Samuel; Aniket
- Web page: https://patentgrep.com/patent/US10480249B2

## CPC

- E21B 7/15: of electrically generated heat
- E21B 7/14: Drilling by use of heat, e.g. flame drilling
- E21B 10/00: Drill bits (specially adapted for deflecting the direction of boring {E21B7/064}; with means for collecting substances E21B27/00)
- E21B 10/08: Roller bits (E21B10/26 takes precedence; roller core bits E21B10/06; characterised by wear resisting parts E21B10/50)
- E21B 10/26: Drill bits with leading portion, i.e. drill bits with a pilot cutter; Drill bits for enlarging the borehole, e.g. reamers (percussion drill bits with leading portion E21B10/40)
- E21B 10/567: with preformed cutting elements mounted on a distinct support, e.g. polycrystalline inserts
- E21B 10/62: characterised by parts, e.g. cutting elements, which are detachable or adjustable (E21B10/64 takes precedence; for roller bits E21B10/20; for augers E21B10/44)
- E21B 44/00: Automatic control systems specially adapted for drilling operations, i.e. self-operating systems which function to carry out or modify a drilling operation without intervention of a human operator, e.g. computer-controlled drilling systems; Systems specially adapted for monitoring a plurality of drilling variables or conditions
- E21B 47/12: Means for transmitting measuring-signals or control signals from the well to the surface, or from the surface to the well, e.g. for logging while drilling
- E21B 49/00: Testing the nature of borehole walls; Formation testing; Methods or apparatus for obtaining samples of soil or well fluids, specially adapted to earth drilling or wells
- E21B 49/003: {by analysing drilling variables or conditions (E21B49/005 takes precedence; systems specially adapted for monitoring a plurality of drilling variables or conditions E21B44/00)}
- B23K 26/0093: {combined with mechanical machining or metal-working covered by other subclasses than B23K}
- E21B: EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- B23K: SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM

## Abstract

Systems and methods for utilizing hybrid mechanical-laser drilling tools, such as drill bits and hole-openers, are provided. Such drilling tools may include mechanical cutters in addition to laser cutting mechanisms designed to focus laser beams toward a subterranean formation. The mechanical cutters and laser cutting mechanisms may work in combination to advance a wellbore through the subterranean formation. The drilling tools may be controlled to vary the amount of energy output through the mechanical drilling via the cutters and through the laser-assisted drilling via the lasers.

## Claims

### Claim 1

A system, comprising:
a laser-mechanical hybrid drill bit, comprising:
first mechanical cutters for selectively applying mechanical force to a subterranean formation to drill a wellbore through the subterranean formation; and
a first laser cutting mechanism for selectively directing a first laser beam toward the subterranean formation to drill the wellbore;
a laser-mechanical hybrid hole-opener, comprising:
second mechanical cutters for selectively applying mechanical force to a wall of the wellbore through the subterranean formation to shape the wellbore; and
a second laser cutting mechanism for selectively directing a second laser beam toward the wall to shape the wellbore;
and a controller communicatively coupled to the laser-mechanical hybrid drill bit and the laser-mechanical hybrid hole-opener,
wherein the controller is configured to perform an engineering analysis and to control the relative amounts of energy output to the subterranean formation by the first and second mechanical cutters and the first and second laser cutting mechanisms all at the same time based on the engineering analysis.

### Claim 2 (depends on 1)

The system of claim 1, wherein the laser-mechanical hybrid drill bit comprises a roller-cone laser drill bit.

### Claim 3 (depends on 1)

The system of claim 1, wherein the laser-mechanical hybrid drill bit comprises a fixed polycrystalline diamond compact (PDC) laser drill bit.

### Claim 4 (depends on 1)

The system of claim 1, wherein the laser-mechanical hybrid drill bit comprises a roller-cone PDC hybrid laser drill bit.

### Claim 5 (depends on 1)

The system of claim 1, wherein:
the laser-mechanical hybrid drill bit is operable in a mechanical mode where the first mechanical cutters alone are used to drill the wellbore, a hybrid mode where both the first mechanical cutters and the first laser cutting mechanism are used to drill the wellbore, and a laser mode where the first laser cutting mechanism alone is used to drill the wellbore;
the laser-mechanical hybrid hole-opener is operable in a mechanical mode where the second mechanical cutters alone are used to shape the wellbore, a hybrid mode where both the second mechanical cutters and the second laser cutting mechanism are used to shape the wellbore, and a laser mode where the second laser cutting mechanism alone is used to shape the wellbore; and
the controller is communicatively coupled to the laser-mechanical hybrid drill bit and to the laser-mechanical hybrid hole-opener to control operation of each of the laser-mechanical hybrid drill bit and the laser-mechanical hybrid drill bit in the mechanical mode, the hybrid mode, or the laser mode.

### Claim 6 (depends on 1)

The system of claim 1, further comprising one or more sensors communicatively coupled to the controller for measuring real time properties of the subterranean formation, real-time properties of the drilling operation, or both, wherein the drilling operation includes operation of both the laser-mechanical hybrid drill bit and the laser-mechanical hybrid hole-opener, wherein the controller is configured to perform the engineering analysis based on the properties of the subterranean formation, the real-time properties of the drilling operation, or both.

### Claim 7 (depends on 1)

The system of claim 1, wherein the controller controls the relative amount of energy output to the subterranean formation from the first and second mechanical cutters and from the first and second laser cutting mechanism such that an efficiency of a drilling operation is maximized based on a calculated total input energy of the drilling operation, wherein the drilling operation includes operation of both the laser-mechanical hybrid drill bit and the laser-mechanical hybrid hole-opener.

### Claim 8

A method, comprising:
performing a drilling operation via a system comprising a laser-mechanical hybrid drill bit and a laser-mechanical hybrid hole-opener to advance a wellbore through a subterranean formation,
wherein the laser-mechanical hybrid drill bit comprises:
first mechanical cutters for selectively applying mechanical force to a subterranean formation to drill a wellbore through the subterranean formation; and
a first laser cutting mechanism for selectively directing a laser beam toward the subterranean formation to drill the wellbore;
wherein the laser-mechanical hybrid hole-opener comprises:
second mechanical cutters for selectively applying mechanical force to a wall of the wellbore through the subterranean formation to shape the wellbore; and
a second laser cutting mechanism for selectively directing a second laser beam toward the wall to shape the wellbore;
receiving data indicative of a formation property of a subterranean formation, a real-time property of the drilling operation, or both via a controller, wherein the drilling operation includes operation of both the laser-mechanical hybrid drill bit and the laser-mechanical hybrid hole-opener;
performing an engineering analysis of the data indicative of the formation property, the real-time property of the drilling operation, or both via the controller;
outputting a first one or more control signals to operate the first and second mechanical cutters to output an amount of mechanical energy from the first and second mechanical cutters based on the engineering analysis; and
outputting a second one or more control signals to a laser power source to operate the first and second laser cutting mechanisms to output an amount of laser energy from the first and second laser cutting mechanisms based on the engineering analysis; and
controlling a relative amount of energy output to the subterranean formation from the first and second mechanical cutters and from the first and second laser cutting mechanisms all at the same time based on the engineering analysis.

### Claim 9 (depends on 8)

The method of claim 8, further comprising sensing the data indicative of the formation property, the real-time property of the drilling operation, or both via one or more sensors while advancing the wellbore, receiving the data indicative of the formation property from the one or more sensors, performing the engineering analysis, and outputting the first and second one or more control signals while advancing the wellbore.

### Claim 10 (depends on 8)

The method of claim 8, further comprising detecting the formation property via one or more sensors disposed in an offset well separate from the wellbore prior to advancing the wellbore.

### Claim 11 (depends on 8)

The method of claim 8, wherein the engineering analysis comprises determining a total drilling efficiency of the drilling operation based on at least two selected from the group consisting of: a mechanical specific energy; a hydro-mechanical specific energy; and a laser specific energy.

### Claim 12 (depends on 8)

The method of claim 8, further comprising performing the engineering analysis based on a depth of the wellbore, a trajectory of the wellbore, a drilling efficiency, a hole-cleaning property, a wellbore stability property, a borehole quality, cost per foot drilled, or a combination thereof.

### Claim 13 (depends on 8)

The method of claim 8, wherein the engineering analysis is based at least partially on a cost of operating the first and second laser cutting mechanisms per foot drilled by the mechanical-laser hybrid drilling drill bit and the mechanical-laser hybrid hole-opener.

### Claim 14 (depends on 8)

The method of claim 8, further comprising outputting additional control signals via the controller to adjust the relative amount of mechanical energy output from the first and second mechanical cutters and the amount of laser energy output from the first and second laser cutting mechanisms.

### Claim 15 (depends on 8)

The method of claim 8, further comprising controlling a relative amount of energy output to the subterranean formation from the first and second mechanical cutters and from the first and second laser cutting mechanism such that an efficiency of the drilling operation is maximized based on a calculated total input energy of the drilling operation.

### Claim 16 (depends on 8)

The method of claim 8, wherein:
the laser-mechanical hybrid drill bit is operable in a mechanical mode where the first mechanical cutters alone are used to drill the wellbore, a hybrid mode where both the first mechanical cutters and the first laser cutting mechanism are used to drill the wellbore, and a laser mode where the first laser cutting mechanism alone is used to drill the wellbore;
the laser-mechanical hybrid hole-opener is operable in a mechanical mode where the second mechanical cutters alone are used to shape the wellbore, a hybrid mode where both the second mechanical cutters and the second laser cutting mechanism are used to shape the wellbore, and a laser mode where the second laser cutting mechanism alone is used to shape the wellbore; and
the controller is communicatively coupled to the laser-mechanical hybrid drill bit and to the laser-mechanical hybrid hole-opener to control operation of each of the laser-mechanical hybrid drill bit and the laser-mechanical hybrid drill bit in the mechanical mode, the hybrid mode, or the laser mode.

### Claim 17 (depends on 16)

The method of claim 16, further comprising:
selecting a first mode of operation for the laser-mechanical hybrid drill bit from the mechanical mode, the hybrid mode, and the laser mode based on the engineering analysis;
selecting a second mode of operation for the laser-mechanical hybrid hole-opener from the mechanical mode, the hybrid mode, and the laser mode based on the engineering analysis; and
outputting the first and second one or more signals to operate the laser-mechanical hybrid drill bit in the selected first mode of operation and to operate the laser-mechanical hybrid hole-opener in the selected second mode of operation.

### Claim 18 (depends on 8)

The method of claim 8, further comprising monitoring a mechanical specific energy of the drilling operation on an ongoing basis via the controller based on the data indicative of the formation property of the subterranean formation, the real-time property of the drilling operation, or both received via the controller.

### Claim 19 (depends on 8)

The method of claim 8, further comprising outputting the first and second one or more control signals to adjust an operation of the mechanical-laser hybrid drill bit and/or the mechanical-laser hybrid hole-opener based on a detected change in the subterranean formation through which the drilling operation is performed.