# US 10,480,103 B2 · Self-warming insulation

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- Number: US 10,480,103 B2
- Document ID: US10480103B2
- Status: Granted
- Kind: B2
- Application number: 15/572,086
- Filed: 2016-05-19
- Published: 2018-05-24
- Granted: 2019-11-19
- Earliest claimed: 2015-05-22
- Assignees: Primaloft, Inc.
- Applicants: Primaloft, Inc.
- Inventors: Jon-Alan Minehardt
- Web page: https://patentgrep.com/patent/US10480103B2

## CPC

- D02G 3/02: Yarns or threads characterised by the material or by the materials from which they are made
- A41D 31/06: Thermally protective, e.g. insulating
- D02G 3/04: Blended or other yarns or threads containing components made from different materials
- D04H 1/02: Cotton wool; Wadding
- D04H 1/42: characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H 1/435: Polyesters
- D04H 1/43828: {sheath-core}
- D04H 1/43835: {Mixed fibres, e.g. at least two chemically different fibres or fibre blends}
- D10B 2401/022: hydrophylic
- D02G: CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- A41D: OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- D04H: MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL (weaving D03; knitting D04B; braiding D04C; net-making D04G; sewing D05B; tufting D05C; finishing non-woven fabrics D06); FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING {; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION}(non-woven fabrics having an intermediate or external layer of a different kind, e.g. of woven fabric, B32B)
- D10B: INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES

## Abstract

The invention provides an insulation material that includes exothermic fibers, heat capturing fibers capable of retaining heat, and synthetic fibers. The heat capturing fibers having a density of at least 1.17 g/cm3 or 2.0 Dtex linear density. Also provided are articles comprising, and methods of making the inventive insulation material.

## Claims

### Claim 1

An insulation material comprising:
exothermic fibers;
heat capturing fibers capable of retaining heat, said heat capturing fibers having a density of at least 1.17 g/cm3 or 2.0 Dtex linear density; and
synthetic fibers.

### Claim 2 (depends on 1)

The insulation material according to claim 1, wherein the exothermic fibers are hygroscopic exothermic fibers.

### Claim 3 (depends on 2)

The insulation material according to claim 2, comprising a first layer, a second layer, and a third layer, wherein the first layer comprises the exothermic fibers, the second layer comprises the heat capturing fibers, and the third layer comprises the synthetic fibers.

### Claim 4 (depends on 2)

The insulation material according to claim 2, wherein the hygroscopic exothermic fibers have a moisture absorption rate of at least 12%.

### Claim 5 (depends on 4)

The insulation material according to claim 4, comprising a first layer, a second layer, and a third layer, wherein the first layer comprises the exothermic fibers, the second layer comprises the heat capturing fibers, and the third layer comprises the synthetic fibers.

### Claim 6 (depends on 2)

The insulation material according to claim 2, wherein the hygroscopic exothermic fibers are selected from the group consisting of sheep wool, acrylate-based hygroscopic and exothermic fibers, and fibers containing activated carbon.

### Claim 7 (depends on 1)

The insulation material according to claim 1, wherein the exothermic fibers are selected from the group consisting of sheep wool, acrylate-based hygroscopic and exothermic fibers, fibers containing activated carbon, and heat-generative acrylic fibers.

### Claim 8 (depends on 7)

The insulation material according to claim 7, comprising a first layer, a second layer, and a third layer, wherein the first layer comprises the exothermic fibers, the second layer comprises the heat capturing fibers, and the third layer comprises the synthetic fibers.

### Claim 9 (depends on 1)

The insulation material according to claim 1, wherein the heat capturing fibers are selected from fibers containing ceramic, fibers containing carbon, and fibers containing phase change material.

### Claim 10 (depends on 1)

The insulation material according to claim 1, wherein the exothermic fibers, heat capturing fibers, and synthetic fibers are present in a homogenous mixture.

### Claim 11 (depends on 1)

The insulation material according to claim 1, comprising a first layer and a second layer, wherein the first layer comprises the exothermic fibers and the heat capturing fibers, and the second layer comprises the synthetic fibers.

### Claim 12 (depends on 1)

The insulation material according to claim 1, comprising a first layer and a second layer, wherein the first layer comprises the exothermic fibers and the synthetic fibers, and the second layer comprises the heat capturing fibers.

### Claim 13 (depends on 1)

The insulation material according to claim 1, comprising a first layer, a second layer, and a third layer, wherein the first layer comprises the exothermic fibers, the second layer comprises the heat capturing fibers, and the third layer comprises the synthetic fibers.

### Claim 14 (depends on 1)

The insulation material according to claim 1, wherein the insulation material is in the form of batting.

### Claim 15 (depends on 1)

The insulation material according to claim 1, wherein the insulation material is in the form of blowable clusters.

### Claim 16 (depends on 1)

The insulation material according to claim 1, wherein the insulation material is in the form of yarn.

### Claim 17 (depends on 1)

The insulation material according to claim 1, wherein the synthetic fibers are polyester fibers.

### Claim 18 (depends on 1)

The insulation material according to claim 1, wherein the heat capturing fibers capable of retaining heat include less than 50 mL air per 1 gram of fiber.

### Claim 19 (depends on 1)

An article comprising the insulation material according to claim 1.

### Claim 20 (depends on 19)

The article according to claim 19, wherein the article is selected from footwear, clothing, bedding, and a sleeping bag.
