# US 10,479,888 B2 · Polybutylene terephthalate composition with improved hydrolytic stability

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- Number: US 10,479,888 B2
- Document ID: US10479888B2
- Status: Granted
- Kind: B2
- Application number: 15/736,814
- Filed: 2016-06-03
- Published: 2018-06-14
- Granted: 2019-11-19
- Earliest claimed: 2015-06-18
- Assignees: Sabic Global Technologies B.V.
- Applicants: SABIC Global Technologies B.V.
- Inventors: Husnu Alp Alidedeoglu; Yuzhen Yang; Prashant Kumar
- Web page: https://patentgrep.com/patent/US10479888B2

## CPC

- C08L 67/02: Polyesters derived from dicarboxylic acids and dihydroxy compounds (C08L67/06 takes precedence)
- C08G 63/183: Terephthalic acids
- C08G 63/83: Alkali metals, alkaline earth metals, beryllium, magnesium, copper, silver, gold, zinc, cadmium, mercury, manganese, or compounds thereof {(C08G63/823 takes precedence)}
- C08G 63/916: {Dicarboxylic acids and dihydroxy compounds}
- C08K 7/14: Glass
- C08L 2201/08: Stabilised against heat, light or radiation or oxydation
- C08L 2205/025: containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
- C08L 2205/03: containing three or more polymers in a blend
- C08L: COMPOSITIONS OF MACROMOLECULAR COMPOUNDS (compositions based on polymerisable monomers C08F, C08G; artificial filaments or fibres D01F; textile treating compositions D06)
- C08G: MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08K: Use of inorganic or non-macromolecular organic substances as compounding ingredients (paints, inks, varnishes, dyes, polishes, adhesives C09)

## Abstract

The present invention relates to a thermoplastic composition with improved hydrolytic stability, comprising: 30 to 50 percent by weight of a polybutylene terephthalate (PBT) having a carboxylic end group concentration (CEG) of 40 to 120 mmol/kg and an intrinsic viscosity of 0.63 to 0.68 dl/g as measured in a 60:40 phenol/tetrachloroethane; 0.01 to 0.1 percent by weight of a catalyst; 0.01 to 5 percent by weight of an epoxy chain extender; wherein all weight percents are based on the total weight of the composition.

## Claims

### Claim 1

A thermoplastic composition with improved hydrolytic stability, comprising:
10 to 30 percent by weight of polybutylene terephthalate (PBT) having a carboxylic end group concentration (CEG) of 40 to 50 mmol/kg, and an intrinsic viscosity of 1.15 to 1.25 dl/g as measured in a 60:40 phenol/tetrachloroethane;
30 to 50 percent by weight of a polybutylene terephthalate (PBT) having a carboxylic end group concentration (CEG) of 50 to 120 mmol/kg and an intrinsic viscosity of 0.63 to 0.68 dl/g as measured in a 60:40 phenol/tetrachloroethane;
25 to 35 weight percent of a reinforcing filler;
0.01 to 0.1 percent by weight of a catalyst;
0.01 to 5 percent by weight of an epoxy chain extender;
0.01 to 0.1 percent by weight of a hindered phenol stabilizer; and
0.1 to 10 percent by weight of a mold release agent;
wherein all weight percents are based on the total weight of the composition; and
wherein the melt volume flow rate as measured by ISO 1133 at 250° C. with 5 kg load and 300 s dwell time of the thermoplastic composition when subjected to 80° C. and 70 percent room humidity after 500 hours is between 52 and 62 cm3/10 min, and the melt volume flow rate percent change compared to an initial melt volume flow rate of the thermoplastic composition is between 20 and 40 percent.

### Claim 2 (depends on 1)

The thermoplastic composition of claim 1, wherein the polybutylene terephthalate (PBT) having an intrinsic viscosity of 0.63 to 0.68 dl/g as measured in a 60:40 phenol/tetrachloroethane has a CEG of 50 to 80 mmol/kg.

### Claim 3 (depends on 1)

The thermoplastic composition of claim 1, wherein the reinforcing filler is glass fiber.

### Claim 4 (depends on 3)

The thermoplastic composition of claim 3, comprising 28 to 32 percent by weight of glass fiber.

### Claim 5 (depends on 1)

The thermoplastic composition of claim 1, wherein the chain extender is 3,4-epoxycyclohexylmethyl-3′,4′-epoxycyclohexane carboxylate.

### Claim 6 (depends on 5)

The thermoplastic composition of claim 5, comprising 1.5 to 3 percent by weight of 3,4-epoxycyclohexylmethyl-3′,4′-epoxycyclohexane carboxylate.

### Claim 7 (depends on 1)

The thermoplastic composition of claim 1, wherein the catalyst is sodium stearate.

### Claim 8

A thermoplastic composition with improved hydrolytic stability, comprising:
10 to 30 percent by weight of polybutylene terephthalate (PBT) having a carboxylic end group concentration (CEG) of 40 to 50 mmol/kg, and an intrinsic viscosity of 1.2 cm3/g as measured in a 60:40 phenol/tetrachloroethane;
30 to 50 percent by weight of a polybutylene terephthalate (PBT) having a carboxylic end group concentration (CEG) of 40 to 120 mmol/kg and an intrinsic viscosity of 0.63 to 0.68 dL/g as measured in a 60:40 phenol/tetrachloroethane;
25 to 35 percent by weight of a reinforcing filler;
0.01 to 3 percent by weight of an epoxy chain extender;
0.01 to 0.1 percent by weight of a hindered phenol stabilizer;
0.01 to 0.1 percent by weight of a catalyst; and
0.1 to 10 percent by weight of a mold release agent;
wherein all weight percents are based on the total weight of the composition; and
wherein the melt volume flow rate as measured by ISO 1133 at 250° C. with 5 kg load and 300 s dwell time of the thermoplastic composition when subjected to 80° C. and 70 percent room humidity after 500 hours is between 52 and 62 cm3/10 min, and the melt volume flow rate percent change compared to an initial melt volume flow rate of the thermoplastic composition is between 20 and 40 percent.

### Claim 9 (depends on 1)

The thermoplastic composition of claim 1, comprising:
10 to 30 percent by weight of polybutylene terephthalate (PBT) having an intrinsic viscosity of 1.2 cm3/g as measured in a 60:40 phenol/tetrachloroethane
30 to 50 percent by weight of the polybutylene terephthalate (PBT) having a carboxylic end group concentration (CEG) of 50 to 120 mmol/kg and an intrinsic viscosity of 0.63 to 0.68 dL/g as measured in a 60:40 phenol/tetrachloroethane;
25 to 35 percent by weight of glass fiber;
1.5 to 3 percent by weight of 3,4-epoxycyclohexylmethyl-3′,4′-epoxycyclohexane carboxylate;
0.01 to 0.06 percent by weight of pentaerythritol-tetrakis(3-(3,5-di-tert.butyl-4-hydroxy-phenyl)-propionate;
0.01 to 1 percent by weight of sodium stearate; and
0.1 to 10 percent by weight of linear low density polyethylene;
wherein the melt volume flow rate as measured by ISO 1133 at 250° C. with 5 kg load and 300 s dwell time of the thermoplastic composition when subjected to 80° C. and 70 percent room humidity after 500 hours is between 52 and 62 cm3/10 min, and the melt volume flow rate percent change compared to an initial melt volume flow rate of the thermoplastic composition is between 20 and 40 percent.

### Claim 10 (depends on 1)

The thermoplastic composition of claim 1, comprising:
15 to 25 percent by weight of polybutylene terephthalate (PBT) having an intrinsic viscosity of 1.2 cm3/g as measured in a 60:40 phenol/tetrachloroethane
40 to 50 percent by weight of the polybutylene terephthalate (PBT) having a carboxylic end group concentration (CEG) of 50 to 120 mmol/kg and an intrinsic viscosity of 0.63 to 0.68 dL/g as measured in a 60:40 phenol/tetrachloroethane;
28 to 32 percent by weight of glass fiber;
0.01 to 0.05 percent by weight of pentaerythritol-tetrakis(3-(3,5-di-tert.butyl-4-hydroxy-phenyl)-propionate;
0.01 to 0.06 percent by weight of sodium stearate;
1.5 to 2 percent by weight of 3,4-epoxycyclohexylmethyl-3′,4′-epoxycyclohexane carboxylate; and
1 to 8 percent by weight of linear low density polyethylene;
wherein the melt volume flow rate as measured by ISO 1133 at 250° C. with 5 kg load and 300 s dwell time of the thermoplastic composition when subjected to 80° C. and 70 percent room humidity after 500 hours is between 52 and 62 cm3/10 min, and the melt volume flow rate percent change compared to an initial melt volume flow rate of the thermoplastic composition is between 20 and 40 percent.
