# US 10,479,849 B2 · Low emission propylene-based polymer resins

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- Number: US 10,479,849 B2
- Document ID: US10479849B2
- Status: Granted
- Kind: B2
- Application number: 15/341,461
- Filed: 2016-11-02
- Published: 2017-05-04
- Granted: 2019-11-19
- Earliest claimed: 2015-11-02
- Assignees: Braskem America, Inc.
- Applicants: Braskem America, Inc.
- Inventors: Jeffrey Salek; Mark Chappell; Bryan Dawson
- Web page: https://patentgrep.com/patent/US10479849B2

## CPC

- C08F 110/06: Propene
- C08L 23/12: Polypropene
- C08L 2205/025: containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
- C08F: MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08L: COMPOSITIONS OF MACROMOLECULAR COMPOUNDS (compositions based on polymerisable monomers C08F, C08G; artificial filaments or fibres D01F; textile treating compositions D06)

## Abstract

A propylene-based polymer resin is characterized by a low volatile emission signature. For example, the propylene-based polymer resin may have a volatile organic compound content no greater than 125 ppm, a semi-volatile organic compound content no greater than 500 ppm, and a C36 oligomeric content no greater than 250 ppm.

## Claims

### Claim 1

A propylene-based polymer resin comprising:
a volatile organic compound content no greater than 125 ppm;
a semi-volatile organic compound content no greater than 500 ppm; and
a C36 oligomeric content no greater than 250 ppm, wherein the propylene-based polymer resin is produced utilizing a Ziegler-Natta catalyst.

### Claim 2 (depends on 1)

The propylene-based polymer resin of claim 1, wherein the resin has a tan delta of less than 10.0 at an angular frequency of 0.1 rad/s (180° C.).

### Claim 3 (depends on 1)

The propylene-based polymer resin of claim 1, wherein the volatile organic compound content is no greater than 115 ppm.

### Claim 4 (depends on 1)

The propylene-based polymer resin of claim 1, wherein the semi-volatile organic compound content is no greater than 175 ppm.

### Claim 5 (depends on 1)

The propylene-based polymer resin of claim 1, wherein the C36 oligomeric content is no greater than 220 ppm.

### Claim 6 (depends on 1)

The propylene-based polymer resin of claim 1, wherein the resin comprises a melt flow rate greater than 115 g/10 min.

### Claim 7 (depends on 1)

The propylene-based polymer resin of claim 1, wherein the resin comprises a crystallinity greater than 65%.

### Claim 8 (depends on 1)

The propylene-based polymer resin of claim 1, wherein the resin comprises a mesopentad content greater than 97%.

### Claim 9 (depends on 1)

The propylene-based polymer resin of claim 1, wherein the resin comprises a homopolymer polypropylene.

### Claim 10 (depends on 1)

The propylene-based polymer resin of claim 1, wherein the resin comprises a propylene-ethylene copolymer.

### Claim 11 (depends on 1)

The propylene-based polymer resin of claim 1, wherein the resin comprises a propylene-alpha olefin copolymer.

### Claim 12 (depends on 11)

The propylene-based polymer resin of claim 11, wherein the alpha olefin comprises at least one monomer selected from the group consisting of 1-butene, 1-pentene, 1-hexene, 1-heptene, 1-octene, 1-nonene, 1-decene, 1-undecene, 1-dodecene, and combinations of any thereof.

### Claim 13 (depends on 1)

The propylene-based polymer resin of claim 1, wherein the resin is an in-reactor resin.

### Claim 14 (depends on 1)

An impact copolymer polypropylene composition comprising:
a rubber phase comprising a propylene-ethylene copolymer; and
a matrix phase comprising the propylene-based polymer resin of claim 1.

### Claim 15 (depends on 1)

A molded article comprising the propylene-based polymer resin of claim 1.

### Claim 16

A propylene-based polymer resin comprising:
a volatile organic compound content no greater than 125 ppm;
a semi-volatile organic compound content no greater than 500 ppm;
a C36 oligomeric content no greater than 250 ppm;
a melt flow rate greater than 30 g/10 min.;
a Mw/Mn of greater than 5;
a crystallinity greater than 50%; and
a mesopentad content greater than 92%, wherein the propylene-based polymer resin is produced utilizing a Zeigler-Natta catalyst.

### Claim 17 (depends on 16)

The propylene-based polymer resin of claim 16, wherein the resin is an in-reactor resin.

### Claim 18 (depends on 16)

An impact copolymer propylene composition comprising:
a rubber phase comprising a propylene-ethylene copolymer; and
a matrix phase comprising the propylene-based polymer resin of claim 16.

### Claim 19 (depends on 16)

A molded article comprising the propylene-based polymer resin of claim 16.

### Claim 20

A homopolymer polypropylene resin comprising:
a volatile organic compound content no greater than 125 ppm;
a semi-volatile organic compound content no greater than 500 ppm;
a C36 oligomeric content no greater than 250 ppm;
a melt flow rate greater than 30 g/10 min.;
a crystallinity greater than 50%; and
a mesopentad content greater than 92%, wherein the propylene-based polymer resin is produced utilizing a Zeigler-Natta catalyst.

### Claim 21 (depends on 20)

The homopolymer polypropylene resin of claim 20, wherein the resin is an in-reactor resin.

### Claim 22 (depends on 20)

An impact copolymer polypropylene composition comprising:
a rubber phase comprising a propylene-ethylene copolymer; and
a matrix phase comprising the homopolymer polypropylene resin of claim 20.

### Claim 23 (depends on 20)

A molded article comprising the homopolymer polypropylene resin of claim 20.

### Claim 24 (depends on 1)

The propylene-based polymer resin of claim 1, wherein the resin has a Mw/Mn of greater than 5.

### Claim 25 (depends on 1)

The propylene-based polymer resin of claim 1, wherein the Zeigler-Natta catalyst is a non-metallocene Ziegler-Natta catalyst.
