# US 10,479,246 B2 · Lattice based seat cushion to improve comfort and vibration isolation

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- Number: US 10,479,246 B2
- Document ID: US10479246B2
- Status: Granted
- Kind: B2
- Application number: 15/581,701
- Filed: 2017-04-28
- Published: 2018-11-01
- Granted: 2019-11-19
- Earliest claimed: 2017-04-28
- Assignees: Toyota Motor Engineering & Manufacturing North America, Inc.
- Applicants: Toyota Motor Engineering & Manufacturing North America, Inc.
- Inventors: Herbert Meingast; Recep M. Gorguluarslan; Umesh Gandhi; Brian J. Pinkelman
- Web page: https://patentgrep.com/patent/US10479246B2

## CPC

- B60N 2/7094: {Upholstery springs}
- B60N 2/7017: {characterised by the manufacturing process; manufacturing upholstery or upholstery springs not otherwise provided for}
- F16F 2224/0225: Cellular, e.g. microcellular foam
- F16F 2228/063: Negative stiffness
- B60N: SEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
- F16F: SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION

## Abstract

Seats in vehicles may include a seat cushion having a seating surface, a vibration isolation structure and a foam structure, with the seating surface configured to support an occupant. The seat cushion may include either a seat bottom or a seat back, with the vibration isolation structure configured to evenly distribute forces exerted by the occupant. The vibration isolation structure may include a plurality of individual lattice blocks. The plurality of individual lattice blocks may occupy a pattern based on a spatial weight distribution of an average-sized occupant or a pattern based on a spatial weight distribution tailored for a specific occupant. The plurality of individual lattice blocks may cooperate to provide the even pressure distribution against forces exerted by the occupant. The vibration isolation structure may isolate vibration in a range from about 0.5 Hz to about 5.0 Hz.

## Claims

### Claim 1

A seat for a vehicle, the seat comprising a seat cushion having:
a seating surface configured to support an occupant;
a vibration isolation structure comprising a plurality of individual lattice blocks, the plurality of individual lattice blocks comprising a bi-stable lattice and forming a two-dimensional lamina, the vibration isolation structure defining a first surface and opposite second surface, wherein the plurality of individual lattice blocks occupy a pattern that is based on a spatial weight distribution of an average-sized occupant, and each of the plurality of individual lattice blocks has a stiffness value based upon a location in the pattern such that the plurality of individual lattice blocks cooperate to provide an even pressure distribution against forces exerted by the occupant; and
a foam structure placed adjacent the first surface of the vibration isolation structure,
wherein the vibration isolation structure exhibits an overall negative stiffness value configured to enhance a vibrational energy absorbance of the seat cushion in a range from about 0.5 Hz to about 5.0 Hz.

### Claim 2 (depends on 1)

The seat of claim 1, wherein the seat cushion is a seat bottom and the vibration isolation structure is configured to evenly distribute forces exerted by the occupant in a generally vertical direction.

### Claim 3 (depends on 1)

The seat of claim 1, wherein the seat cushion is a seat back and the vibration isolation structure is configured to evenly distribute forces exerted by the occupant in a generally horizontal direction.

### Claim 4 (depends on 1)

The seat of claim 1, wherein the bi-stable lattice comprises a double concentric beam structure moveable between two stable configurations, each configuration defining a different shape.

### Claim 5 (depends on 1)

The seat of claim 1, wherein the plurality of individual lattice blocks occupy a pattern that is based on a spatial weight distribution tailored for a specific occupant.

### Claim 6 (depends on 1)

The seat of claim 1, wherein the plurality of the individual lattice blocks have a negative stiffness value.

### Claim 7 (depends on 1)

The seat of claim 1, wherein the vibration isolation structure exhibits an overall negative stiffness value configured to enhance a vibrational energy absorbance of the seat cushion of about 2.5 Hz.

### Claim 8

A seat assembly for a vehicle, the seat assembly comprising:
a seat frame;
a seat cushion comprising a seat bottom coupled to the seat frame, the seat cushion having:
a seating surface configured to support an occupant;
a vibration isolation structure comprising a plurality of individual lattice blocks, the plurality of individual lattice blocks forming a two-dimensional lamina, the plurality of individual lattice blocks occupying a pattern based on a spatial weight distribution of an average occupant such that each of the plurality of individual lattice blocks has a stiffness value based upon a location in the pattern such that the plurality of individual lattice blocks cooperate to provide a negative stiffness against forces exerted by the occupant,
wherein the vibration isolation structure exhibits an overall negative stiffness value configured to enhance a vibrational energy absorbance of the seat cushion in a range from about 0.5 Hz to about 5.0 Hz.

### Claim 9 (depends on 8)

The seat assembly of claim 8, wherein each of the plurality of individual lattice blocks comprises a double concentric beam structure moveable between two stable configurations, each configuration defining a different shape.

### Claim 10 (depends on 8)

The seat assembly of claim 8, wherein the plurality of individual lattice blocks cooperate to isolate a predetermined vibration of the seat cushion.

### Claim 11

A method of isolating a predetermined vibration of a custom seat cushion of a vehicle, the method comprising:
obtaining a spatial weight distribution for a specific occupant on a seating surface;
creating a pattern correlating the spatial weight distribution for the specific occupant with individual lattice blocks having a bi-stable lattice and having different stiffness values based upon a location in the pattern, such that forces exerted by the specific occupant are evenly distributed across the custom seat cushion;
forming a vibration isolation structure comprising a plurality of individual lattice blocks arranged according to the pattern; and
incorporating the vibration isolation structure in a custom seat cushion such that the custom seat cushion exhibits a negative stiffness to isolate the predetermined vibration,
wherein the vibration isolation structure exhibits an overall negative stiffness value configured to enhance a vibrational energy absorbance of the seat cushion in a range from about 0.5 Hz to about 5.0 Hz.

### Claim 12 (depends on 11)

The method of claim 11, further comprising aligning at least one foam support structure adjacent the vibration isolation structure.
