# US 10,479,133 B2 · Molding film and molding transfer foil using same

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- Number: US 10,479,133 B2
- Document ID: US10479133B2
- Status: Granted
- Kind: B2
- Application number: 15/323,829
- Filed: 2015-06-24
- Published: 2017-05-25
- Granted: 2019-11-19
- Earliest claimed: 2014-07-07
- Assignees: Toray Industries, Inc.
- Applicants: Toray Industries, Inc.
- Inventors: Yutaka Kitamura; Hisataka Tabata
- Web page: https://patentgrep.com/patent/US10479133B2

## CPC

- B44C 1/1704: {Decalcomanias provided with a particular decorative layer, e.g. specially adapted to allow the formation of a metallic or dyestuff layer on a substrate unsuitable for direct deposition (B44C1/1716, B44C1/1737 take precedence)}
- B32B 7/12: using interposed adhesives or interposed materials with bonding properties
- B32B 27/08: of synthetic resin
- B32B 27/32: comprising polyolefins {(comprising vinyl (co)polymers or acrylic (co)polymers B32B27/30)}
- B32B 27/325: {comprising polycycloolefins}
- C08J 5/18: Manufacture of films or sheets
- B32B 2255/10: on synthetic resin layer or on natural or synthetic rubber layer
- B32B 2270/00: Resin or rubber layer containing a blend of at least two different polymers
- B32B 2307/40: having particular optical properties
- B32B 2307/406: Bright, glossy, shiny surface
- B32B 2307/538: Roughness
- B32B 2307/736: Shrinkable
- B44C: PRODUCING DECORATIVE EFFECTS (processes for applying liquids or other fluent materials to surfaces, in general B05D; shaping of plastics or substances in a plastic state B29C; printing processes to produce transfer pictures B41M3/12; thermographic duplication or marking methods B41M5/00); MOSAICS; TARSIA WORK (imitation of mosaic or tarsia work patterns B44F11/04); PAPERHANGING {(labels G09F; multi-step processes for making paper labels or tags B31D1/02)}
- B32B: LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- C08J: WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H (working, e.g. shaping, of plastics B29)

## Abstract

A film for molding has an annular olefin-based resin as the main component thereof and is characterized by an X surface and a Y surface both having a surface glossiness of no more than 50%, when one surface is the X surface and the other surface is the Y surface. The film has excellent winding properties during processing, has high design properties and excellent fingerprint wipe-off properties for the surface of product members (molded members after molding and decoration) when the film is used as a transfer foil for molding.

## Claims

### Claim 1

A molding film comprising mainly a cyclic olefin-based resin, wherein
when an X surface represents one surface of the film and a Y surface represents another surface of the film, the X surface and the Y surface both have a surface glossiness of 50% or less, and
a ratio between thermal shrinkage in a transverse direction and thermal shrinkage in a machine direction at 80° C. satisfies −2< the thermal shrinkage in the transverse direction/the thermal shrinkage in the machine direction <−0.5.

### Claim 2 (depends on 1)

The molding film according to claim 1, wherein when the X surface represents a surface having a surface glossiness equal to or greater than a surface glossiness of the Y surface, the X surface has a surface roughness SRa of not less than 100 nm and not more than 1500 nm and the Y surface has a surface roughness SRa of not less than 100 nm and not more than 2000 nm.

### Claim 3 (depends on 1)

The molding film according to claim 1, which comprises an A layer and a B layer, wherein
when the A layer contains a cyclic olefin-based resin of not less than 50% by mass and not more than 99% by mass and a polyethylene-based resin and/or polypropylene-based resin of not less than 1% by mass and not more than 40% by mass in total with respect to 100% by mass of the layers in total; and
the B layer contains a cyclic olefin-based resin of not less than 50% by mass and not more than 99% by mass and a polyethylene-based resin and/or polypropylene-based resin of not less than 1% by mass and not more than 40% by mass in total with respect to 100% by mass of the layers in total,
the A layer is greater than the B layer in terms of a total content (% by mass) of the polyethylene-based resin and/or polypropylene-based resin in the layers.

### Claim 4 (depends on 1)

A molding transfer foil comprising the molding film according to claim 1, a design layer and an adhesive layer formed in this order on the molding film, wherein
when a Y surface represents a surface having a surface glossiness equal to or lower than a surface glossiness of an X surface, the Y surface is an outmost surface of one side of the molding transfer foil.

### Claim 5 (depends on 2)

The molding film according to claim 2, which comprises an A layer and a B layer, wherein
when the A layer contains a cyclic olefin-based resin of not less than 50% by mass and not more than 99% by mass and a polyethylene-based resin and/or polypropylene-based resin of not less than 1% by mass and not more than 40% by mass in total with respect to 100% by mass of the layers in total; and
the B layer contains a cyclic olefin-based resin of not less than 50% by mass and not more than 99% by mass and a polyethylene-based resin and/or polypropylene-based resin of not less than 1% by mass and not more than 40% by mass in total with respect to 100% by mass of the layers in total,
the A layer is greater than the B layer in terms of a total content (% by mass) of the polyethylene-based resin and/or polypropylene-based resin in the layers.

### Claim 6 (depends on 2)

A molding transfer foil comprising the molding film according to claim 2, a design layer and an adhesive layer formed in this order on the molding film, wherein
when a Y surface represents a surface having a surface glossiness equal to or lower than a surface glossiness of an X surface, the Y surface is an outmost surface of one side of the molding transfer foil.

### Claim 7 (depends on 3)

A molding transfer foil comprising the molding film according to claim 3, a design layer and an adhesive layer formed in this order on the molding film, wherein
when a Y surface represents a surface having a surface glossiness equal to or lower than a surface glossiness of an X surface, the Y surface is an outmost surface of one side of the molding transfer foil.
