# US 10,478,901 B2 · Cutting insert, cutting tool, and method of manufacturing machined product

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- Number: US 10,478,901 B2
- Document ID: US10478901B2
- Status: Granted
- Kind: B2
- Application number: 15/771,129
- Filed: 2016-10-26
- Published: 2018-09-13
- Granted: 2019-11-19
- Earliest claimed: 2015-10-27
- Assignees: KYOCERA Corporation
- Applicants: Kyocera Corporation
- Inventors: Shin Deguchi; Masahiro Yamamoto
- Web page: https://patentgrep.com/patent/US10478901B2

## CPC

- B23B 27/14: Cutting tools of which the bits or tips {or cutting inserts} are of special material
- B23B 27/145: {characterised by having a special shape}
- B23C 5/202: {Plate-like cutting inserts with special form (special form related to securing of the insert B23C5/22)}
- B23B 2200/245: rounded
- B23C 2200/0416: Irregular
- B23C 2200/085: discontinuous
- B23C 2200/125: discontinuous
- B23C 2200/246: rounded
- B23C 2226/125: cubic [CBN]
- B23C 2226/315: polycrystalline [PCD]
- B23B: TURNING; BORING (arrangements for copying or controlling B23Q)
- B23C: MILLING (broaching B23D; broach-milling in making gears B23F; arrangement for copying or controlling B23Q)

## Abstract

A cutting insert of the present disclosure includes a first surface, a second surface, and a cutting edge. The first surface includes a corner part, and a first side and a second side each extending from the corner part. The second surface connects to the first surface. The cutting edge is located at a region where the first surface intersects with the second surface. The cutting edge includes a first cutting edge located at the first side, a second cutting edge located at the second side, and a third cutting edge located at the corner part. The first cutting edge and the third cutting edge are provided with a honing. A honing width of a side of the second cutting edge in the third cutting edge decreases as going away from the first cutting edge and then approaching the second cutting edge.

## Claims

### Claim 1

A cutting insert, comprising:
a first surface comprising a corner part and a first side and a second side each extending from the corner part;
a second surface connected to the first surface; and
a cutting edge located at a region where the first surface intersects with the second surface, wherein
the cutting edge comprises:
a first cutting edge located at the first side,
a second cutting edge located at the second side, and
a third cutting edge located at the corner part;
the third cutting edge comprises:
a first part connected to the first cutting edge, and
a second part located between the first part and the second edge;
the first cutting edge and the third cutting edge are provided with a honing in a front view of the first surface;
a honing width of the first part is constant; and
a honing width of the second part decreases as approaching the second cutting edge.

### Claim 2 (depends on 1)

The cutting insert according to claim 1, wherein a honing width of the first cutting edge is constant.

### Claim 3 (depends on 1)

The cutting insert according to claim 1, wherein the second cutting edge is a sharp edge.

### Claim 4 (depends on 1)

The cutting insert according to claim 1, wherein
the first part has a straight line shape in the front view of the first surface.

### Claim 5 (depends on 1)

The cutting insert according to claim 1, wherein the honing width of the first part is smaller than a honing width of the second part in the front view of the first surface.

### Claim 6 (depends on 1)

The cutting insert according to claim 1, wherein
the second part has a straight line shape in the front view of the first surface;
a first angle is formed by the first cutting edge and the first part, a second angle is formed by the first part and the second part, and a third angle is formed by the second part and the second cutting edge; and
each of the first angle, the second angle, and the third angle is an obtuse angle in the front view of the first surface.

### Claim 7 (depends on 1)

The cutting insert according to claim 1, wherein
the first part has a first length in a direction along the second cutting edge, and the second part has a second length in the direction along the second cutting edge in the front view of the first surface; and
the second length is larger than the first length.

### Claim 8 (depends on 1)

The cutting insert according to claim 1, wherein a length of the first cutting edge is larger than a length of the second cutting edge.

### Claim 9 (depends on 1)

A cutting tool, comprising:
a holder comprising a pocket; and
the cutting insert according to claim 1, the cutting insert being attached to the pocket so that at least a part of the cutting edge protrudes from the holder.

### Claim 10 (depends on 9)

A method of manufacturing a machined product, comprising:
rotating the cutting tool according to claim 9;
bringing the cutting tool being rotated into contact with a workpiece; and
moving the cutting tool away from the workpiece.

### Claim 11

A cutting insert, comprising:
a first surface comprising a corner part and a first side and a second side each extending from the corner part;
a second surface connected to the first surface; and
a cutting edge located at a region where the first surface intersects with the second surface, wherein
the cutting edge comprises:
a first cutting edge located at the first side,
a second cutting edge located at the second side, and
a third cutting edge located at the corner part;
the third cutting edge comprises:
a first part connected to the first cutting edge, and
a second part located between the first part and the second edge;
the first cutting edge and the third cutting edge are provided with a honing in a front view of the first surface;
a honing width of the first cutting edge is larger than a honing width of the third cutting edge; and
a honing width of the second part decreases as approaching the second cutting edge.

### Claim 12 (depends on 11)

The cutting insert according to claim 11, wherein a honing width of the first cutting edge is constant.

### Claim 13 (depends on 11)

The cutting insert according to claim 11, wherein the second cutting edge is a sharp edge.

### Claim 14 (depends on 11)

The cutting insert according to claim 11, wherein a honing width of the first part is constant.

### Claim 15 (depends on 11)

The cutting insert according to claim 11, wherein the first part has a straight line shape in the front view of the first surface.

### Claim 16 (depends on 15)

The cutting insert according to claim 15, wherein
the second part has a straight line shape in the front view of the first surface;
a first angle is formed by the first cutting edge and the first part, a second angle is formed by the first part and the second part, and a third angle is formed by the second part and the second cutting edge; and
each of the first angle, the second angle and the third angle is an obtuse angle in the front view of the first surface.

### Claim 17 (depends on 11)

The cutting insert according to claim 11, wherein the honing width of the first part is smaller than a honing width of the second part in the front view of the first surface.

### Claim 18 (depends on 11)

The cutting insert according to claim 11, wherein
the first part has a first length in a direction along the second cutting edge, and the second part has a second length in the direction along the second cutting edge in the front view of the first surface; and
the second length is larger than the first length.

### Claim 19 (depends on 11)

The cutting insert according to claim 11, wherein a length of the first cutting edge is larger than a length of the second cutting edge.

### Claim 20 (depends on 19)

A cutting tool, comprising:
a holder comprising a pocket; and
the cutting insert according to claim 19, the cutting insert being attached to the pocket so that at least a part of the cutting edge protrudes from the holder.
