# US 10,478,300 B2 · Bond between components of a medical device

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- Number: US 10,478,300 B2
- Document ID: US10478300B2
- Status: Granted
- Kind: B2
- Application number: 15/482,988
- Filed: 2017-04-10
- Published: 2017-08-10
- Granted: 2019-11-19
- Earliest claimed: 2011-11-15
- Assignees: Boston Scientific Scimed, Inc.
- Applicants: Boston Scientific Scimed, Inc.
- Inventors: Randy S. Gamarra; David S. Tung; Benjamin Sutton; Takashi Ino; Joshua Wallin; Brian D. Brandt
- Web page: https://patentgrep.com/patent/US10478300B2

## CPC

- A61F 2/2436: {Deployment by retracting a sheath}
- A61B 17/00234: {for minimally invasive surgery (A61B17/0218, A61B17/0469, A61B17/12013, A61B17/1285, A61B17/29, A61B17/320016 take precedence)}
- A61F 2/2439: {Expansion controlled by filaments}
- A61M 25/0009: {Making of catheters or other medical or surgical tubes}
- A61M 25/0026: {Multi-lumen catheters with stationary elements (catheter assemblies comprising a catheter in combination with a guide tube, sheath or sleeve A61M2025/0681; catheters comprising telescoping coaxial elements A61M2025/0175)}
- A61M 25/09016: {with mandrils}
- A61B 2017/00526: {Methods of manufacturing}
- A61F 2/2427: {Devices for manipulating or deploying heart valves during implantation}
- A61F 2/9517: {handle assemblies therefor}
- Y10T 29/49826: Assembling or joining
- A61F: FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS (dental prosthetics A61C)
- A61B: DIAGNOSIS; SURGERY; IDENTIFICATION (usefulness limited to only animals A61D)
- A61M: DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY (introducing media into or onto the bodies of animals A61D7/00; means for inserting tampons A61F13/26; devices for administering food or medicines orally A61J; containers for collecting, storing or administering blood or medical fluids A61J1/05); DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY (surgery A61B; chemical aspects of surgical articles A61L); DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR {(Electrotherapy, e.g. producing anaesthesia by the use of alternating or intermittent currents A61N1/36021)}
- Y10T: TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION

## Abstract

An elongated member and a method of manufacturing an elongated member may include first, second, and third elongated rod mandrels. The first, second, and third elongated rod mandrels may be fixed together at predetermined proximal and distal locations and at a ball tip. The first, second, and third rod mandrels may be disposed within a tubular coupling element and fixed to the tubular coupling element at the ball tip. The tubular coupling element may be placed into abutment with and fixed to the distal end of an elongated shaft.

## Claims

### Claim 1

An elongated member comprising:
a first elongated rod;
a second elongated rod;
a third elongated rod mandrel;
wherein the first, second, and third elongated rods each include a proximal end and a flattened distal portion;
wherein the first, second, and third elongated rods are fixed together such that the flattened distal portions of the first, second, and third elongated rods are arranged perpendicular to radii extending out from a shared central axis of the first, second, and third elongated rods at 120-degree radial intervals;
a coupling element having a lumen and a proximal end;
wherein the first, second, and third elongated rods are disposed within the lumen and are fixedly attached to the coupling element;
wherein the coupling element includes a proximal portion having a first outer diameter and distal portion having a second outer diameter greater than the first outer diameter; and
an elongate shaft having a distal lumen
wherein the proximal portion of the coupling element is inserted into the distal lumen of the elongate shaft such that the distal portion of the coupling element abuts the distal end of the elongate shaft and is fixedly attached thereto.

### Claim 2 (depends on 1)

The elongated member of claim 1, wherein the distal portion of coupling element is welded to the distal end of the elongate shaft about an entire circumference of the coupling element.

### Claim 3 (depends on 1)

The elongated member of claim 1, wherein the second outer diameter is substantially equivalent to an outer diameter of the distal end of the elongate shaft.

### Claim 4 (depends on 1)

The elongated member of claim 1, wherein the first, second, and third elongated rods are welded together at their proximal ends to form a ball tip.

### Claim 5 (depends on 4)

The elongated member of claim 4, wherein the first, second, and third elongated rods are disposed within the lumen of the coupling element such that the proximal end of the coupling element abuts the ball tip to form a seam, and the seam is welded about an entire circumference.

### Claim 6 (depends on 1)

The elongated member of claim 1, wherein the first, second, and third elongated rods are mutually fixedly attached to each other at a first point located between their respective flattened distal portions and the coupling element.

### Claim 7 (depends on 6)

The elongated member of claim 6, wherein the first, second, and third elongated rods are welded to each other at the first point.

### Claim 8 (depends on 6)

The elongated member of claim 6, wherein the first, second, and third elongated rods are mutually fixedly attached to each other at a second point located between the first point and the coupling element.

### Claim 9 (depends on 8)

The elongated member of claim 8, wherein the first, second, and third elongated rods are welded to each other at the second point.

### Claim 10 (depends on 1)

The elongated member of claim 1, wherein the first, second, and third elongated rods are made of a first metallic material.

### Claim 11 (depends on 10)

The elongated member of claim 10, wherein the first metallic material is selected from the group consisting of UNS: R30003, nickel-titanium alloy, and stainless steel.

### Claim 12 (depends on 1)

The elongated member of claim 1, wherein the coupling element is made of a second metallic material.

### Claim 13 (depends on 12)

The elongated member of claim 12, wherein the second metallic material is selected from the group consisting of UNS: R30003, nickel-titanium alloy, and stainless steel.

### Claim 14 (depends on 1)

The elongated member of claim 1, wherein the elongate shaft is made of a third metallic material.

### Claim 15 (depends on 14)

The elongated member of claim 14, wherein the third metallic material is selected from the group consisting of UNS: R30003, nickel-titanium alloy, and stainless steel.
