# US 10,478,171 B1 · Flush anchor method and apparatus

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- Number: US 10,478,171 B1
- Document ID: US10478171B1
- Status: Granted
- Kind: B1
- Application number: 16/192,300
- Filed: 2018-11-15
- Granted: 2019-11-19
- Earliest claimed: 2018-08-14
- Assignees: Little Engine, LLC
- Applicants: Little Engine, LLC
- Inventors: J. Dean Cole; Franz W. Kellar; Michael D. Bissette; Harold L. Crowder; Mark S. Wabalas
- Web page: https://patentgrep.com/patent/US10478171B1

## CPC

- A61B 17/0401: {Suture anchors, buttons or pledgets, i.e. means for attaching sutures to bone, cartilage or soft tissue; Instruments for applying or removing suture anchors (A61B17/0642 takes precedence; fixation devices for tendons or ligaments A61F2/0811)}
- A61B 17/683: {comprising bone transfixation elements, e.g. bolt with a distal cooperating element such as a nut}
- A61B 17/7225: {for bone compression}
- A61B 17/7233: {with special means of locking the nail to the bone}
- A61F 2/0811: {Fixation devices for tendons or ligaments}
- A61B 2017/0404: {Buttons}
- A61B 2017/0409: {Instruments for applying suture anchors}
- A61B 2017/0424: {the separate member staying in the anchor after placement}
- A61B 2017/0427: {having anchoring barbs or pins extending outwardly from the anchor body}
- A61B 2017/044: {with a threaded shaft, e.g. screws}
- A61B 2017/045: {snug fit within the anchor}
- A61B 2017/0453: {threaded elements, e.g. set screws}
- A61B 2017/0458: {Longitudinal through hole, e.g. suture blocked by a distal suture knot}
- A61B 2017/0496: {for tensioning sutures}
- A61B 2090/037: {with a frangible part, e.g. by reduced diameter}
- A61F 2002/0829: {without deformation of anchor parts, e.g. fixation screws on bone surface, extending barbs, cams, butterflies, spring-loaded pins}
- A61F 2002/0882: {Anchor in or on top of a bone tunnel, i.e. a hole running through the entire bone}
- A61F 2250/0007: for adjusting length
- A61F 2250/0012: for adjusting elasticity, flexibility, spring rate or mechanical tension
- A61B: DIAGNOSIS; SURGERY; IDENTIFICATION (usefulness limited to only animals A61D)
- A61F: FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS (dental prosthetics A61C)

## Abstract

An apparatus for anchoring a tensile member to bone includes a housing with first and second ends and a hollow interior space. A collet is disposed in the interior space, the collet defining a central bore for accepting a tensile member therethrough, and an exterior surface. A sleeve has opposed interior and exterior surfaces and is disposed in the interior space axially adjacent to the collet, and is movable axially between first and second positions. At least one of the exterior surface of the collet and the interior surface of the sleeve is tapered and the sleeve and the collet are arranged such that movement of the sleeve from the first position to the second position will cause the interior surface of the sleeve to bear against the exterior surface of the collet, causing the collet to swage radially inwards around and against the tensile member, without moving axially.

## Claims

### Claim 1

An apparatus for anchoring a tensile member to bone, comprising:
an anchor, comprising:
a housing extending along a central axis between open first and second ends, and having a hollow interior;
a collet disposed in the hollow interior of the housing, the collet having a peripheral wall defining a central bore for accepting a tensile member therethrough and an exterior surface, wherein the collet is configured to be swaged around and against the tensile member;
a sleeve having a peripheral wall defining opposed interior and exterior surfaces, the sleeve disposed in the hollow interior of the housing and positioned generally axially adjacent to the collet, so as to be movable parallel to the central axis between first and second positions; and
wherein at least one of the exterior surface of the collet and the interior surface of the sleeve is tapered and the sleeve and the collet are arranged such that movement of the sleeve from the first position to the second position will cause the interior surface of the sleeve to bear against the exterior surface of the collet, causing the collet to swage radially inwards around and against the tensile member without moving axially relative to the housing or tensile member; and
an insertion instrument including:
a stem having an anchor connection mechanism;
a hollow pushrod extending through the stem and slidably movable between retracted and extended positions; and
a driving mechanism operable to move the pushrod between the retracted and extended positions.

### Claim 2 (depends on 1)

The apparatus of claim 1, wherein the housing comprises a body and a flange extending radially outward from the body at the second end of the housing.

### Claim 3 (depends on 2)

The apparatus of claim 2, wherein the flange includes chamfered surfaces which are configured to engage jaws of an insertion instrument.

### Claim 4 (depends on 2)

The apparatus of claim 2, wherein the housing is generally cylindrical in shape, the body has an outer diameter of about 3 to 12 mm, and the flange has an outer diameter of about 5 to 20 mm.

### Claim 5 (depends on 1)

The apparatus of claim 1, wherein the housing includes an internal flange disposed at the first end configured to block axial movement of the collet in one direction.

### Claim 6 (depends on 5)

The apparatus of claim 5, wherein the collet and the internal flange of the housing are further configured such that axial movement of the collet towards the first end of the housing will cause the internal flange to bear against the exterior surface of the collet, causing the collet to swage radially inwards around and against the tensile member.

### Claim 7 (depends on 5)

The apparatus of claim 5, wherein the housing includes a transition section axially adjacent the internal flange configured to apply a radially inward force against the collet.

### Claim 8 (depends on 1)

The apparatus of claim 1, further comprising engagement means formed on the housing for connecting the housing to an insertion instrument.

### Claim 9 (depends on 1)

The apparatus of claim 1 wherein the housing and the collet comprise one monolithic member.

### Claim 10 (depends on 1)

The apparatus of claim 1 wherein the housing, the collet, and the sleeve comprise one monolithic member.

### Claim 11 (depends on 1)

The apparatus of claim 1 wherein the sleeve and the housing each include retention elements, the retention elements collectively configured to permit movement of the sleeve from the first position to the second position and to mutually engage each other so as to prevent the sleeve from moving out of the second position.

### Claim 12 (depends on 11)

The apparatus of claim 11 when the retention elements comprise predetermined dimensions of the sleeve and the housing effective to permit radial clearance between the sleeve and the housing in the first position and to define a radial interference between the sleeve and the housing and the second position.

### Claim 13 (depends on 11)

The apparatus of claim 11 wherein the retention elements comprise locking tabs disposed on one of the housing and the sleeve, and an annular step disposed on the other of the housing and of the sleeve.

### Claim 14 (depends on 1)

The apparatus of claim 1 wherein the collet is made from a material which has a lower effective elastic modulus than a material of the sleeve.

### Claim 15 (depends on 14)

The apparatus of claim 14 wherein the collet is made from sintered material.

### Claim 16 (depends on 1)

The apparatus of claim 1 wherein the collet incorporates areas of removed material so as to facilitate collapse of the collet.

### Claim 17 (depends on 1)

The apparatus of claim 1 wherein the collet incorporates a shape on the first end so as to facilitate collapse of the collet.

### Claim 18 (depends on 1)

The apparatus of claim 1 wherein the stem is flexible.

### Claim 19 (depends on 1)

The apparatus of claim 1, wherein the anchor connection mechanism comprises opposed jaws movable between open and closed positions in response to movement of the pushrod, the jaws being shaped to engage the anchor in the closed position.

### Claim 20 (depends on 19)

The apparatus of claim 19, further comprising a generally U-shaped clip disposed between the jaws and axially movable between a first position which is free of the jaws and a second position which retains the jaws in the closed position.

### Claim 21 (depends on 19)

The apparatus of claim 19, further comprising a lock sleeve disposed on the outside of the jaws and axially moveable between a first position which is free of the jaws and a second position which retains the jaws in the closed position.

### Claim 22 (depends on 1)

The apparatus of claim 1 wherein the anchor connection mechanism is configured to be detached from the housing of the anchor without putting torsional force on the housing.

### Claim 23 (depends on 1)

The apparatus of claim 1 wherein the anchor connection mechanism is a breakaway connection between the stem and the housing.